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Fixed Hoist Test Facility Operation and Maintenance Manual
ZOM-12000-4 rev 0
ZGS-12000-4 Fixed Hoist Test Facility (FHTF)
Used in conjunction with the
ZGS-10000-2 Mobile Rescue Hoist Ground Support
Equipment (RHGSE)
Operation and Maintenance Manual
Figure 1
Page 1 of 33
This manual contains proprietary information and is not to be copied or disclosed without written
permission from Zephyr International LLC. Copyright 10-2-2006
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Summary of Contents for Zephyr ZGS-12000-4
- Page 1 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 ZGS-12000-4 Fixed Hoist Test Facility (FHTF) Used in conjunction with the ZGS-10000-2 Mobile Rescue Hoist Ground Support Equipment (RHGSE) Operation and Maintenance Manual Figure 1 Page 1 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC.
- Page 2 The FHTF has been supplied as requested without an auxiliary hydraulic power supply, however with some modifications the FHTF and the RHGSE can be upgraded to perform a complete ATP of the UUT. Please contact Zephyr International LLC for details.
- Page 3 UUT and RHGSE. Page 3 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 4 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 System Floor Plan: Figure 3 Page 4 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 5 Attach the lower diagonal mounts as shown in figure 5. Figure 4 Figure 5 Page 5 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 6 Attach the upper hoist mount weldment and the chain hoist support brackets as shown in figure 7. Figure 7 Page 6 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 7 Attach the lower stop bracket to the I beam to support the slider assembly. Page 7 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 8 Lift the hanging hoist mount assembly into place and attach it to the slider assembly with the Pins as shown in Figure 11. Page 8 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 9 As shown on figure 12. Hanging Hoist Mount Figure 12 Page 9 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 10 Install the load cell summing box and wire the load cells as shown in drawing ZGS- 12340-1. Figure 14 Page 10 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 11 Use two ¼ inch pins to locate the hoist on the post. Figure 16 Page 11 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 12 18. Pins Figure 18 Page 12 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 13 Reaction Arm in # 2 position Figure 20 Page 13 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 14 (Tared) when running the UUT under load to measure the load on the wire rope. Page 14 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 15 Load Cell Instruction Sheet M3000/SMB0996CRS Load Cell Summing Box User’s Guide Strain Gage Panel Meter User’s Guide Page 15 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 16 10) Attach wire rope and hook to mobile GSE 11) Operate mobile GSE per instruction Page 16 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 17 Lower hanging hoist assembly 10) Remove electrical cable connectors from hoist 11) Remove hoist Page 17 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 18 The FHTF must be either bolted to the floor or ballast added to the base plate in order to apply 600 lbs to the wire rope on an internal hoist. Page 18 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 19 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 12.5 in 1245 lbs max 11.7 in 1323 lbs Page 19 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 20 24 Volts to coils in manifold Figure 22 Figure 23 Figure 24 Page 20 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 21 In order to keep the hydraulic fluid cool if operating continuously a water to oil heat exchanger is recommended. Page 21 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 22 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Page 22 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 23 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Page 23 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 24 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Assembly Drawing and major parts list Page 24 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 25 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Page 25 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 26 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Page 26 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 27 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Page 27 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 28 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Page 28 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 29 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Page 29 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 30 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Page 30 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 31 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Page 31 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 32 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Page 32 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...
- Page 33 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-4 rev 0 Page 33 of 33 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 10-2-2006...