Hurco i Series Preinstallation Manual

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P
-I
M
RE
NSTALLATION
ANUAL
-S
M
i
FOR
ERIES
ACHINES
January 2020
Original Instructions
Pre-Installation Manual for i-Series Machines v492
January 2020

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Summary of Contents for Hurco i Series

  • Page 1 NSTALLATION ANUAL ERIES ACHINES January 2020 Original Instructions Pre-Installation Manual for i-Series Machines v492 January 2020...
  • Page 2 MS-DOS, Microsoft, and Windows are registered trademarks of Microsoft Corporation. Many of the designations used by manufacturers and sellers to distinguish their products are claimed as trademarks. Hurco has listed here all trademarks of which it is aware. For more information about Hurco products and services, contact: Hurco Companies, Inc.
  • Page 3: Table Of Contents

    ABLE OF ONTENTS Pre-Installation Manual for i-Series Machines Table of Contents ..........iii List of Tables .
  • Page 4 IST OF ABLES Lubrication and Fluids ......... . 13 IST OF IGURES Wye Transformer Configuration .
  • Page 5: Purpose Of This Manual

    This Pre-Installation Manual describes the requirements for preparing for the arrival of your new Hurco machine. Many of the steps need to be completed in advance of the machine’s arrival at your site. All of the information should be read and verified before the machine is delivered.
  • Page 6: Site Preparation

    Actual requirements will depend upon the physical properties of underlying soil. A local civil engineer must be consulted if soil conditions are questionable. All Hurco machining and turning centers sit on leveling pads that allow the machine to be leveled.
  • Page 7: Foundation Guidelines

    No. of Leveling Bolts Securing Machine to Foundation For improved performance, accuracy, and reliability, Hurco recommends that machines be secured to the foundation. If a machine is to be secured, failure to follow the recommended foundation guidelines listed below may void guarantees of quoted machine accuracy.
  • Page 8: Machine Dimensions

    • Maximum clearance height while operating machine. Specification Sheets do not include optional equipment in dimension measurements. Contact a Hurco representative for optional equipment dimensions. When moving a machine, be sure to allow adequate space for maneuvering. If door and ceiling clearances appear to be close to approximate machine dimensions, measure the machine first before attempting to move it.
  • Page 9: Electrical Service Requirements

    Electrical Service Requirements The customer is responsible for providing incoming electrical power to the Hurco machining center or turning center. A certified electrician should verify the following electrical service requirements: • On-site wiring must comply with all applicable electrical codes.
  • Page 10: Recommended Isolation Transformer Configuration

    Recommended Isolation Transformer Configuration If the incoming voltage to the machine does not match the AC Volts requirement, then the customer is required to provide a transformer. The transformer must meet Hurco machine-operating voltage requirements. Hurco recommends the Wye configuration on the transformer secondary that feeds power to the machine.
  • Page 11: Compressed Air Requirements

    Requirements section). Recommended Operating Temperature Hurco machines may be operated in a facility with ambient temperatures ranging from 0º C to 35º C (32º F to 95º F) and in non-condensing relative humidity up to 95%. The electrical cabinet has a heat exchanger to regulate the temperature inside the cabinet to ensure that the electronics operate within their temperature limits.
  • Page 12: Machine Arrival And Installation

    To prepare for removing the machine from transport, remove all wrapping around the machine, inspect for shipping damage, and review machine lifting requirements. Inspecting for Damage Hurco recommends that the machine equipment be inspected for shipping damage before placing machine onto foundation. •...
  • Page 13: Machine Lifting Requirements

    The machine is lifted from the pallet with a forklift or crane and placed onto the foundation. Hurco recommends the customer review this section to determine if there is proper capacity and ability to lift and place the machine into the location.
  • Page 14: Lifting The Machine With Crane

    To lift the machine from the pallet: 1. Insert the forklift tines between the cast supports, so that a cast support is between the right and left forklift tines. Be sure not to lift on sheet metal or pinch hoses or cables underneath casting lift points. 2.
  • Page 15: Lowering The Machine Onto Its Foundation

    Lowering the Machine onto its Foundation After lifting the machine from its shipping pallet, position the machine over the spot where the machine is to be installed. If securing machine, work with rigging agency or civil engineer for securing machine and completing preliminary leveling. 1.
  • Page 16: Start-Up Preparation

    The following steps need to be completed in order to make sure that the machine is ready for start-up. Pre-Installation Requirements Before your full service distributor or Hurco customer service representative arrives to install the machine, complete the following requirements: •...
  • Page 17 Coolant Use a non-synthetic or semi-synthetic water soluble coolant to prevent damage to the machine oil, guideways, precision ballscrews, and painted surfaces. • Must be suitable for the workpiece material and machining operation. • Must be soluble in water. • Must contain mineral content of at least 35%.
  • Page 18: Materials To Complete Installation

    For Turning Centers: • Tooling; see Specification Sheet (Live Tool section) Program Training For operator or program training, contact your local Hurco office or distributor, or visit the Hurco website at www.hurco.com. Pre-Installation Manual for i-Series Machines v492 Original Instructions...
  • Page 19: Release Notes

    ELEASE OTES Pre-installation Manual for i-Series Machines v492 January 2020 Revised by: D.I. Ornelas, H. Arle Approved by: D.Skrzypczak Update for Risk Assessment, revised Foundation Guidelines, revised Lubrication and Fluids and added Coolant requirements. v387 February 2015 Revised by: H. Arle Approved by: D.Skrzypczak Update to add Machining Centers.
  • Page 20: Index

    Foundation Guidelines 3 Full Load KVA 5 Way Lube Systems 13 Wye Transformer 6 ground, single point 6 heat exchanger 7 Hurco website 14 Hydraulic Tank 13 leveling bolts 11 leveling pads 11 lifting bracket 10 lifting straps 10 lubrication 13...

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