Table of Contents
Related Manuals for BCS PowerSafe 770HY
Summary of Contents for BCS PowerSafe 770HY
- Page 1 PowerSafe Two Wheel Tractors ® Manufactured by BCS S.p.A. Model 770HY Operating Instructions Before commissioning the machine, read operating instructions and observe warning and safety instructions. PLEASE ALSO READ ORIGINAL BCS INSTRUCTION MANUAL...
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Page 2: Table Of Contents
BCS 770HY Two Wheel Tractor Power Unit Contents Page 3 Safety Symbols and Warnings Page 5 Safety Page 8 Identification and Stickers/Labels Page 9 Stickers/Labels Page 10 Assembly Instructions Page 11 Controls Description Page 12 Making Adjustments Page 13 Attaching Implements... -
Page 3: Safety Symbols And Warnings
BCS 770HY Two Wheel Tractor Power Unit Safety Symbols and Warnings SAFETY ALERT SYMBOL Engine exhaust fumes can cause This indicates important safety sickness or death. If it is necessary to messages. When you see this symbol, run an engine in an enclosed area, use... - Page 4 BCS 770HY Two Wheel Tractor Power Unit Safety Symbols and Warnings Before using the machine it is mandatory to put on the correct personal protective equipment (PPE): body protection, protection gloves, security shoes, and ear protection. DANGER! Machine rollover: don’t use this machine on slopes greater than 30°...
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Page 5: Safety
BCS 770HY Two Wheel Tractor Power Unit Safety Read the user manual carefully before Danger! The fuel is highly flammable. starting up the engine. The following Do not refuel when the engine is on. warnings are important for the safety Turn off the engine. - Page 6 BCS 770HY Two Wheel Tractor Power Unit Safety Danger! Do not use the machine when To avoid the danger of toxic exhausts, tired. Do not drink alcohol. do not use the engine indoors when turned on. Check the ground before to cut. Check...
- Page 7 BCS 770HY Two Wheel Tractor Power Unit Safety Danger! Do not have the machine Pay particular attention to persons and checked by other people while seated occasional passers-by when working at the steering wheel with the engine near roads. in operation.
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Page 8: Identification And Stickers/Labels
BCS 770HY Two Wheel Tractor Power Unit Identification and Stickers/Labels An identification label is applied to every machine in accordance with the EC Machinery Directive (fig. 1a). See fig. 1b for its location on the machine. Brand Manufacturer Model Engine... -
Page 9: Stickers/Labels
BCS 770HY Two Wheel Tractor Power Unit Stickers/Labels 1. CE identification 12. Hot surfaces 2. Steering controls 13. Risk of explosion 3. Read the user manual 14. Filter maintenance 4. Engine on/off 15. Decompression (diesel engine) 5. Slow/fast speed 16. Engine operation (diesel engine) 6. -
Page 10: Assembly Instructions
3. Fit the wheels, ensuring the correct rotation (see diagram) and check the tyre pressures (20psi). 4. Fit the gearbox dipstick. 5. Check the engine oil level. 6. Follow the instructions in both this manual, and the original BCS manual, to run the machine. Page 10 TWT770HY/PU/0221... -
Page 11: Controls Description
BCS 770HY Two Wheel Tractor Power Unit Controls/Devices Description Fig. 2 Model 770HY OPC LEVER (red lever that stops the machine when released) ENGINE STOP LEVER CLUTCH CONTROL LEVER GEAR LEVER (the location of different gears are shown on the selector) -
Page 12: Making Adjustments
BCS 770HY Two Wheel Tractor Power Unit Making Adjustments The machine is delivered with the correct adjustments, however, if it is necessary to make adjustments, then this should be done via the adjusting screws below or on the handlebar: clutch cable adjustment (fig. 3a, 1). -
Page 13: Attaching Implements
BCS 770HY Two Wheel Tractor Power Unit Attaching Implements Implements are either mounted directly to the flange (fig. 4a, 1) or coupled with the quick release assembly (fig. 4b, 2) . It is important that nuts (fig. 4b, 3) which fasten the implement and the bushing are well tightened. -
Page 14: To Start The Machine (Honda Petrol Engine)
BCS 770HY Two Wheel Tractor Power Unit To Start the Machine (Honda Petrol Engine) Pre-Operation Checks Before starting the engine ensure the gear lever (fig. 2, D) is in neutral position and the power take-off (PTO) lever is disengaged (fig. 2, E) . - Page 15 BCS 770HY Two Wheel Tractor Power Unit To Start the Machine (Honda Petrol Engine) For recoil-start engines: Fig. 5e Pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as shown (fig.
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Page 16: To Start The Machine (Yanmar Diesel Engine)
BCS 770HY Two Wheel Tractor Power Unit To Start the Machine (Yanmar Diesel Engine) Before starting the engine ensure the gear lever (fig. 2, Fig. 6a D) is in neutral position and the power take-off (PTO) lever is disengaged (fig. 2, E) . - Page 17 BCS 770HY Two Wheel Tractor Power Unit To Start the Machine (Yanmar Diesel Engine) For electric-start engines: Fig. 6e Make sure the fuel cock is in the ON position (fig. 6a, 1) . Turn the engine speed control lever (fig. 6b, 1) to the RUN position (fig.
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Page 18: Operation
BCS 770HY Two Wheel Tractor Power Unit Operation See fig. 2 on page 11. Use handlebar adjuster (G) to set handlebar height. Hold the handlebar and pull up the clutch lever (C). Depress the OPC lever (A) and select the correct working speed using the gear lever (D). -
Page 19: Maintenance Guide
BCS 770HY Two Wheel Tractor Power Unit Maintenance Guide For engine maintenance please refer to engine manufacturers manual. After every hour of operation stop the engine and remove the spark plug cap. Check engine oil level (recommended oil SAE 15w/40). -
Page 20: Service Information
BCS 770HY Two Wheel Tractor Power Unit Service Information Every Week • With the machine on a level surface, check the gearbox oil level, top up as necessary using the correct oil as listed below. The gearbox oil level should reach between the two notches on the dipstick (fig. - Page 21 Service Information Gearbox Oil Quantities BCS 770HY = approx 2.6 litres Gearbox Oil & PowerSafe® Clutch Use multigrade oil such as BCS Power Lube H3 SAE 15w/40 (ACEA A3-08/B3-08, API SL/CF, API EC I, VW 500/505.00). Fig. 8 Fig. 9...
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Page 22: Maintenance Programme
BCS 770HY Two Wheel Tractor Power Unit Maintenance Programme OPERATION EVERY EVERY EVERY EVERY 6 WEEK MONTH MONTHS ENGINE Check engine oil level 10w/40 See separate engine manual GEARBOX Check gearbox oil level & (see page 20) CONTROLS Check nuts & bolts... -
Page 23: Troubleshooting Guide
BCS 770HY Two Wheel Tractor Power Unit Troubleshooting Guide PROBLEM POSSIBLE CAUSE REMEDY Pressure washing has removed Grease the detent ball and Unable to select gear lubrication of gear lever detent quadrant. ball. Remove spark plug and air filter. Machine has been tipped on side... -
Page 24: Opc Operating Cable Adjustment
BCS 770HY Two Wheel Tractor Power Unit OPC Operating Cable Adjustment On top of the PowerSafe® clutch unit on the gearbox are two operating arms (fig. 10) . One is for the CLUTCH operation of the clutch and one for the activation of the Operator Presence Control (OPC). -
Page 25: Risk Assessment
BCS 770HY Two Wheel Tractor Power Unit Risk Assessment HAZARDS RISK LEVEL ACTION NEEDED General The machine should only be used by trained operators. Machine tipping over Do not use on slopes over 25 Machine running away Red stop lever disengages the drive to the implement if the operator releases the handlebars. -
Page 26: Service Record
BCS 770HY Two Wheel Tractor Power Unit Service Record To ensure your machine is kept in peak condition, we recommend that you have it serviced regularly by one of Tracmaster’s Authorised Agents. To find out who your local Authorised Agent is, contact Tracmaster on 01444 247689. -
Page 27: Manufacturer's Information
Tracmaster Ltd is the UK distributor for these models, the BCS 770HY. BCS S.p.A. has been at the forefront of developing cutting edge agricultural machinery since its formation in 1943, when their founder developed a self-propelled motor mower. Tracmaster Ltd has been the UK distributor for BCS pedestrian equipment since 1984. - Page 28 © Tracmaster Ltd 2021. Specifications are subject to change without prior notice. Tracmaster Ltd Units 6-7 Winterpick Business Park | Hurstpierpoint Road | Wineham | Henfield | BN5 9BJ Tel: +44 (0)1444 247689 | www.tracmaster.co.uk | info@tracmaster.co.uk...