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"Providing Access to the World"
International Corporate Hdqrs: P .O. Box 310
1-800-THE LIFT
®
(574) 946-6153
Patent #5,261,779
Patent #5,261,779
Patent #5,261,779
Patent #5,261,779
Patent #6,065,924
Patent #6,065,924
35025
Patent #6,065,924
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Patent #6,238,169
Patent #6,238,169
August
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Patent #6,464,447
Patent #6,464,447
2008
Patent #6,464,447
Patent #6,464,447
Service Manual for:
Century
Public Use Wheelchair Lifts
Series
DOT — Public Use Lift
DOT — Public Use Lift
"DOT — Public Use Lift" verifies that this platform lift meets the
"public use lift" requirements of FMVSS No. 403. This lift may be
installed on all vehicles appropriate for the size and weight of the
lift, but must be installed on buses, school buses, and multi-
purpose passenger vehicles other than motor homes with a gross
vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
®
®
Winamac, IN 46996 USA
FAX: (574) 946-4670
Patent #6,599,079
Patent #6,599,079
Patent #6,599,079
Patent #6,599,079
Patent #6,692,217
Patent #6,692,217
Patent #6,692,217
Patent #6,692,217
Patent #6,739,824
Patent #6,739,824
Patent #6,739,824
Patent #6,739,824
Patents Pending
Patents Pending
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A6
A6
Read manual
before installing
or servicing lift.
Failure to do so
may result in
serious bodily
injury and/or
property damage.
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Summary of Contents for Braun NCL Century Series
- Page 1 Service Manual for: Century Public Use Wheelchair Lifts Series DOT — Public Use Lift DOT — Public Use Lift “DOT — Public Use Lift” verifies that this platform lift meets the “public use lift” requirements of FMVSS No. 403. This lift may be installed on all vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multi- purpose passenger vehicles other than motor homes with a gross...
- Page 2 The warranty cards must be processed to activate the warranty. Two Braun Serial No./Series No. identification tags (shown below) are posted on the lift. One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located on the opposite pump side tower.
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Page 3: Table Of Contents
Contents Troubleshooting and Maintenance Lift Terminology............. 2 Switch and Sensor Locations ........3 Certification Checklist Diagnostic Procedures ..4 Platform Fold Pressure Adjustment ......5 Platform Angle Adjustment ........6-7 Platform Stop Blocks ............ 7 Platform Foor Level Adjustment ........8 Notes ................ -
Page 4: Lift Terminology
Lift Terminology Pump Base Plate Towers (2) Module Top Parallel Arms (2) (Rear) Visual Threshold Hand-Held Main Cylinders (2) Warning Pendant Control Audible Adjustable Quiet-Ride Stow Blocks (2) Threshold Warning Unfold Assist Compression Springs (2) (Not Visible) Platform Lights Vertical Arm Covers (4) Threshold Handrails (2) Warning... -
Page 5: Switch And Sensor Locations
Switch and Sensor Locations Stow Microswitch 23184 (Qty. 2) Threshold Strip Switch Rotary 31221A (Qty. 2) Position Sensor 31194A IB Occupancy Microswitch Assy. 32642A Outer Barrier Right Inboard Occupied / Raised Microswitch 33775A Left Outboard Bridging Microswitch 34294A *Note: Mirror image for right (front) pump lifts. -
Page 6: Certification Checklist Diagnostic Procedures
The following operations and conditions must be functionally verified in order for the lift to be FMVSS 403/404 compliant. If an operation does not function as described or a condition is not met, follow the refer- enced procedures to correct the problem or contact a Braun Corporation Product Support representative at -800-THE LIFT ®... -
Page 7: Platform Fold Pressure Adjustment
Platform Fold Pressure Adjustment 1. Position the platform at the floor level loading position. 2. Loosen the hex nut on the adjustment screw (do not remove hex nut). 3. Turn the adjustment screw counter clockwise until the platform does not fold when the Fold button is pressed. -
Page 8: Platform Angle Adjustment
Platform Angle Adjustment Adjusting the platform angle based on the Millennium “NL” Series relationship of the platform at ground level directly affects the angle of the platform Figure C when positioned at floor level. Unfold the lift and visually examine the angle of the platform when positioned at Angle A floor level. -
Page 9: Platform Stop Blocks
Platform Angle Adjustment To raise the outboard end Note: Both adjustment screws Adjustment Allen screws are must be adjusted equally. provided on each side of the lift of platform - turn adjustment platform for adjusting the platform screw clockwise. angle. Adjust platform angle as Apply Loctite to adjustment ®... -
Page 10: Platform Foor Level Adjustment
Platform Floor Level Adjustment Before setting floor level position: tion if unable to stop platform when powering lift. • Adjust platform angle as detailed on page 6. 2. Turn Lift Power switch Off. • Ensure both stop blocks are 3. Press Floor Position Set but- making full contact with verti- ton (located between pump cal arms (details on page 7). -
Page 11: Notes
NOTES This page intentionally left blank. Page 9... -
Page 12: Lcd Lift Codes
LCD Lift Codes To better understand the Braun LCD Trouble shooting display you must first understand the numbers that appear on the screen. There are Flashing Codes, Solid Error Codes, and Solid Normal Operational Codes. Flashing Codes #65-89: About 0 seconds after an operation has stopped there are a set of scrolling flashing numbers that indicate whenever a particular sensor or switch has been activated. - Page 13 LCD Lift Codes Listed below are codes that the lift controller outputs during lift operation. The codes will be displayed on an LCD screen located on the lift control board inside the pump module. See the Manual Operating Instructions in the operator's manual for pump cover removal instructions.
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Page 14: Lubrication Diagram
Activation Foot Pivot Points (2) Switch Lever Bearings (4) Pivot Point See the Maintenance/Lubrication Schedule for recommended applications per number of cycles. Specified (recommended) Available Braun Lubricant Type Lubricant Amount Part No. Light Penetrating Oil LPS2, General Purpose oz. -
Page 15: Maintenance And Lubrication Schedule
The maintenance and lubrication procedures specified specified by an in this schedule must be performed by a Braun autho- lift use and conditions. authorized service Lifts exposed to severe rized service representative at the scheduled intervals technician. - Page 16 Maintenance and Lubrication Schedule continued Correct or replace damaged parts and/or relubri- Inspect outer barrier latch for proper operation, cate. See Lubrication Diagram positive securement, and detached or missing spring(s) See Platform Fold Pressure Adjustment Adjust fold pressure See Certification Checklist Diagnostic Procedures Verify FMVSS 403/404 Certification Checklist Cycles Correct as needed.
- Page 17 Perform all procedures listed in previous section also Inspect cotter pins on platform pivot pin (2) Resecure, replace or correct as needed Hydraulic Fluid (Pump) - Check level. Note: Fluid Use Braun 32840-QT (Exxon Univis HVI 26) hy- ® should be changed if there is visible contamination.
- Page 18 Maintenance and Lubrication Schedule continued Inspect power cable Resecure, repair or replace if needed. Mounting Check to see that the lift is securely anchored to 4500 the vehicle and there are no loose bolts, broken welds, or stress fractures. Cycles Decals and Antiskid Replace decals if worn, missing or illegible.
- Page 19 Lift Electrical Schematic BK(24 GA COPPER) BK/WH(24 GA SILVER) LIFT NOTE: ALL WIRES ARE 22 GA. SWITCH BOX UNLESS OTHERWISE NOTED. OR(18) OUTER BARRIER THRESHOLD OCCUPIED / RAISED SENSOR SENSOR BK(18) DOWN BU(20) GN(20) RD(20) BK(20) GN(18) FOLD BK/WH(24 GA SILVER) BK(24 GA COPPER) UNFOLD RD(18)
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Page 20: Lift Wiring Diagram
Lift Wiring Diagram Note: All wires 22 GA. unless otherwise noted. Platform Lights (Option) 985-A1534NA 6-COND WIRE CODE COLOR BLACK WHITE GREEN NOT USED NOT USED 13 12 11 10 Lift 8-COND WIRE CODE 18-COND WIRE CODE 1 2 3 Control COLOR COLOR... -
Page 21: Hydraulic Schematic
Hydraulic Schematic Orifice Orifice Lifting Down Secondary Relief Valve Valve Valve 2500 Folding Relief Valve 1900 Opposite Pump Side Pump Cylinder BACKUP PUMP Cylinder PUMP Description Symbol Description Symbol Fixed Displacement Hydraulic Port Pump 2 Way 2 Position Pump Motor Orifice Orifice Solenoid Valve... -
Page 22: Hydraulics Parts List
✓ Seal Kits: If repairing a cylinder, order Seal Kit #1500-0500P. “Down” Valve “Dual Relief” Valve * Raw material items ordered and priced per inch (order specified length). (complete) (complete) Coil Coil #31122 #31122 Hydraulic Fluid When adding or changing hydraulic fluid, use Braun 32840-QT (Exxon Univis ® HVI 26) hydraulic fluid (do not mix with Dextron III or Cartridge Cartridge other hydraulic fluids). #26078 #31121 AI/NCL917/029... -
Page 23: Hydraulics Diagram
Hydraulics Diagram Hydraulic Pump Motor Manual Backup Pump Page 21... -
Page 24: Pump Module
(items 26 and 27) if a blue nylon patch is not present ® on the bolts when retrofitting an M268 pump assembly. Loctite is available from The Braun Corporation under part ® number 11522-1. t Indicates items available for replacement part purposes only. These items are not included with replacement pump modules. -
Page 25: Pump Module Diagram
Apply red #271 Thread Locker Locktite ® to the three pump mounting bolts (items 26 and 27) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly. Loctite ® available from The Braun Corporation under part number 11522-1. NCL917-A6-021.ai Page 23... -
Page 26: Repair Parts List
Repair Parts Part Numbers of Items Dedicated per Lift Model Item Qty. Description NCL917IB NCL917FIB NCL919IB NCL919FIB Base Weldment 985R6148NW33 985F6148NW33 985R6148NW34 985F6148NW34 Cover, Pump, 2-Piece, Back-Bottom 915-0513RNPT 915-0513FNPT 915-0513RNPT 915-0513FNPT Cover, Pump, 2-Piece, Top-Front 915-0519RNPT 915-0519FNPT 915-0519RNPT 915-0519FNPT Platform Weldment 985-63351NW 985-63351NW 985-63451NW 985-63451NW Outer Barrier 945-0312NY 945-0312NY 945-0312N34Y... -
Page 27: Exploded View
48” Floor-to-Ground Lift Exploded View 156 157 Page 25... -
Page 28: Notes
NOTES This page intentionally left blank. AI/fold-out art 1-92 Page 26... - Page 29 "Providing Access to the World" ® Over 300 Braun Dealers Worldwide ® "Providing Access to the World" International Corporate Hdqrs: P .O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670...
- Page 30 The Braun Corporation of Winamac, Indiana, warrants that it will repair (or replace at Braun’ s sole option) any defect in material or workmanship in its wheelchair lift for up to five years*, providing the lift is installed, operated and maintained properly and in conformity with this manual.
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