BGU HRZ FIX-EZ User Manual
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BGU HRZ FIX-EZ User Manual

Log loader
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- Set-up & installation
- Use
- Maintenance
- Accessories
We manufacture
in Germany!
USER MANUAL
Carefully read these instructions before starting
and using your log loader!
Holzrückezange
HRZ FIX - EZ
Südharzer Maschinenbau GmbH
Helmestraße 94 ∙ 99734 Nordhausen/Harz
Zentrale:
Internet: www.bgu-maschinen.de
e-mail: info@bgu-maschinen.de
03631/6297-0 6297-111

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Summary of Contents for BGU HRZ FIX-EZ

  • Page 1 Holzrückezange - Set-up & installation HRZ FIX - EZ - Use - Maintenance - Accessories We manufacture in Germany! Südharzer Maschinenbau GmbH Helmestraße 94 ∙ 99734 Nordhausen/Harz Zentrale: 03631/6297-0 6297-111  Internet: www.bgu-maschinen.de e-mail: info@bgu-maschinen.de...

  • Page 2: Table Of Contents

    REPAIRS AND MAINTENANCE TRANSPORT AND HANDLING DISMOUNTING AND DISCARDING AN OBSOLETE MACHINE 9. Technical specifications 10. ACCESSORIES 11. OTHER AREAS OF POSSIBLE HAZARD 11.1 Mechanical dangers 12. WARRANTY 13. SPARE PART LIST HRZ FIX-EZ 14. EC – STATEMENT OF COMPLIANCE...

  • Page 3: General Information

    GENERAL INFORMATION Dear customer, thank you very much for your trust and preference in choosing our equipment and joining the number of our best customers in the world. We are confident that our equipment will be up to all your expectations and assure you a long lasting quality and performance.
  • Page 4 All transport damages must be notified within latest 2 days from de Thank you in advance for your help and understanding in this matter. livery. Therefore delivery must be collected and inspected within this term. Later claims shall be disregarded. In case of assumed but not visually clear transport damages make sure to mark the following sen- tence on the delivery bill: „Reserved delivery due to assumed trans- portation damages“.

  • Page 5: Safety Pictograms And Warning

    1. Identification label „Product identification“ This label shows the company details of the manufacturer and the main machine technical data. „BGU-Maschinen“ Manufacturer‘s Logo 3. Machine safety label „Read the instructions before start-up“ Read, understand, and follow all instructions in this manual and on the machine before starting! 4.
  • Page 6 7. Pictogram: „Grapple Release/Grasp“ 8. Pictogram „Hydr. Motor“ 9. Pictogram „Pivotal Hanger UP/DOWN“ 10. Safety pictogram „max. operating pressure“...

  • Page 7: Safety

    SAFETY Strictly perform installation, set-up, maintenance, cleaning and transportation with the engine switched off and all moving parts firmly secured against accidental operation. Immediately disconnect power off the machine in case of any eventual fault or trouble. The user shall strictly comply with these operation, set-up, mainte- nance, repair and trouble-shooting instructions in order to assure safe operation and no damages to the equipment.

  • Page 8: General Safety Rules And Occupational Safety

    • Perform logs piling and general rolling operations with extreme care and at very low tractor speed. DANGER: watch for timber/branches that may fall on or enter the operator’s compartment. • Changing the length setting of the extendible arm may be strictly performed with the butt plate lowered on ground, the grapple clamped and the tractor engine switched off.
  • Page 9 • Do not allow anybody on the loader during loading or travel opera- tions! • Connect the equipment in compliance to these instructions and the applicable provisions! • Work defensively. Think ahead and anticipate hazards. Take special care in connecting/disconnecting eventual attachments to/from the tractor! •...

  • Page 10: Operation

    OPERATION 4.1 Mandatory application field Grapple loaders are strictly designed for woodlot owners to pull, handle and manipulate timber logs. They are purposely designed with attach-ment lungs to allow for very practical pulling operations by means of log-ging chains. The maximum working pressure of the grapple is 180 bar.

  • Page 11: Start-Up

    Sudharzer Maschinenbau GmbH will accept no liability for the state and conditions of your tractor three-point linkage. Make sure to install the loader so that no damage can occur to the driver‘s cab during off-road travel or with lifted hydraulics. 4.3 Start-up Operating instructions •...

  • Page 12: Attachments

    4.4 Attachments • Before mounting and dismounting any attachment to/off the three- point hitch, adjust the related operating controls so to avoid any acci¬dental raising/lowering. • Make sure to attach the loader to a tractor of required power and hit-ching specifications! •...

  • Page 13: Repairs And Maintenance

    REPAIRS AND MAINTENANCE Make sure that the machine is fully disconnected and all mo¬ving parts are secured before performing any mainte- nance/re¬pair work on the machine. In the event of any mal- functioning, switch the machine off before trouble-shooting. •Periodically check the tightness of all nuts and screws and retighten them if necessary! •...

  • Page 14: Transport And Handling

    TRANSPORT AND HANDLING A switched-off loader stands at instability risk as the grapple keeps hanging pivotally on the universal joint. Always secure the loader agaist tipping over, folding up and/or collapsing. Make sure to close the grapple and set it across travel direction prior to rolling without a load.

  • Page 15: Technical Specifications

    9. TECHNICAL SPECIFICATIONS Technical specifications Unit of measurement HRZ FIX - EZ Rear-mounts to any Cat II tractor from 30 - 80 kW Tractor power requirements ab 30 bis 80 Grapple model HG 1700 included Max gripping width 90-1680 Clamping force inegrated moving shild (width) 960 (mit 2 Baggerzähnen) Grapple pivotal hanger...

  • Page 16: Accessories

    10. ACCESSORIES Rotator (replacement kit complete with hoses) 1400 Nm, 4.5t for 195 bar, Flange 140x140, 4x M16x50 (Fig. 1) Code 96255 Rotator 1200 Nm, 4.5 t for 230 bar, Flange 140x140 4x16, Code 96278 Fig. 1 Hydraulic grapples - Top-slewing arrangement Code 96260 180°...

  • Page 17: Other Areas Of Possible Hazard

    11. OTHER AREAS OF POSSIBLE HAZARD 11.1 Mechanical dangers Possible dangers related to machine moving parts are minimized by means of suitable safeties and protections that cannot be remo- ved unless special tools and equipment are used. Do not attempt to remo¬ve or by-pass any of the machine inbuilt safeties.

  • Page 18: Spare Part List Hrz Fix-Ez

    13. SPARE PART LIST HRZ FIX-EZ HRZ Fix - EZ Basic configuration (without hydraulic) HRZ Fix EZ tattung ohne Hydraulik) and Juli 2011...
  • Page 19 Description (HRZ Fix – EZ Basic configuration) Art.-Nr. Dimensions Pos. Frame HRZ FIX-EZ, g. 22200 Grapple 1700, kpl. 22349 Joint assembly 22333 Pivotal hanger for claws rotation 22387 Cable guide HRZ Fix -EZ 22820 40x136 Top link pin for Cat. 2...
  • Page 20 Grapple HG 1700 (Basic configuration) Greifer 1700, kpl. Stand Juli 2011 Description (HRZ Fix – EZ Basic configu- Abmasse ration) Grapple housing model HG 1700 (complete 24033 assembly) Parallel guide (complete assembly) 23899 Custom bolts 40-60 22356 22353 Large claw Small claw 22354 Hydraulic cylinder...
  • Page 21 Pivotal hanger for claws rotation (Basic configuration) Zangenschwenkwerk, kpl. Stand Juli 2011...
  • Page 22 Description (Pivotal hanger for claws Art.-Nr. Dimensions Pos. rotation) 55803 Tension spring Shaft 22379 Grapple link 22383 55910 Bush bearing DIN 933 M12x35 Sechskantschraube 51479 51163 AM6x1 Ball nipple DIN 125 Washer 51650 DIN 933 M12x45 Hexagon bolt 51481 51595 DIN 934 Hexagon nut T-perforated plate...
  • Page 23 Bezeichnung (Hydraulik HRZ Fix EZ- Art.-Nr. Dimensions Pos. Serienausstattung) 55940 PHD 208x200 Hydraulic hose Coupling plug 55842 Dust cap 55837 55840 blau Dust cap...

  • Page 27: Ec - Statement Of Compliance

    Person responsible of the technical documentation: Jörg Kernstock (Management) Südharzer Maschinenbau GmbH Helmestraße 94 ∙ 99734 Nordhausen/Harz Service-Tel. 03631/6297-104 ∙ Fax 03631/6297-111 Internet: www.bgu-maschinen.de e-mail: info@bgu-maschinen.de Nordhausen, den 18.01.2011 Jörg Kernstock (Geschäftsführung) Date Official language in the country of use : English...
  • Page 28 Subject to changes Südharzer Maschinenbau GmbH Helmestraße 94 ∙ 99734 Nordhausen/Harz Form: 900.18.01.2011 - Rev. A Service-Tel. 03631/6297-104 ∙ Fax 03631/6297-111 Internet: www.bgu-maschinen.de e-mail: info@bgu-maschinen.de...

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