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Keep this manual for future reference. If you have any questions or need assistance during assembly, please call 1-800-241-7548. To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com WARNING: Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.
8:00 A.M. To 6:00 P.M. EST Monday - Friday. • To order non-warranty replacement parts or accessories please visit us on the web at www.charbroil. com or call 1-800-241-7548 and one of our friendly and knowledgeable agents will be glad to assist you.
For Your Safety ........2 Grill Service Center........2 Product Record Information .
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• Do not store an LP cylinder in an area where children play. 4 • 473620408 LP Cylinder • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12"...
• Do not smoke during leak test. • Do not use an open flame to check for gas leaks. • Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances.
• Outdoor gas appliance is not intended to be installed in or on an RV. • Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home. • Do not use grill until leak-tested.
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Safety Tips Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder.
Match-Lighting Do not lean over grill while lighting. 1. Open lid during lighting. Place lit match into match holder, then into side of grill bottom (as shown below). Push in and turn left knob to PRE-HEAT. Be sure burner lights and stays lit.
CONTROL PANEL VALVE VENTURI SHUTTER If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. LIFT OUT BURNER ASSEMBLY...
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10 • 473620408 How To Tell If Meat Is Grilled Thoroughly • Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to check for visual signs of doneness.
Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan...
PARTS DIAGRAM – Model No. 473620408 Estimated assembly time: 45 minutes. NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same.
ASSEMBLY – Model No. 473620408 Attach left upper leg onto lower legs with #10-24x1-1/4” machine screws and #10-24 wing nuts. NOTE: Lower Left Leg has notches on tank support Qty: 2 #10-24x1-1/4” Machine Screw Qty: 2 #10-24 WingNut Attach right upper leg onto lower legs with #10-24x1-1/4" machine screws and #10-24 wing nuts.
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Place back brace with rating label between back legs . Attach using #10-24x1-1/4" machine screws and #10-24 wing nuts. Qty: 4 #10-24x1-1/4” Machine Screw Qty: 4 #10-24 Wing Nut 14 • 473620408 Left Leg 1” Hitch Pin Qty. 4 Straight Leg Straight Leg Right Leg...
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Turn assembly upside-down. Insert axle rod into wheel, legs and other wheel. Attach with a wheel bushing and hitch pin. Wheel Axle 1” Hitch Pin Qty. 1 Wheel Bushing Wheel Bushing Qty. 1 Hitch Pin "Cone" side of wheel against leg 473620408 • 15...
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Insert ignitor into control panel. Connect round terminal of the ignitor wire to pin located at the end of ignitor. Control Panel 16 • 473620408 Control Panel Ignitor Valve/Hose/Regulator...
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Warning: Make sure heat shield is placed above the two venturis, or else it drops down and may fail to protect tank from being overheated. Heat Shield Qty: 4 #10-24x2” Machine Screw burner tube Ignitor Wire 473620408 • 17...
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Place shelf onto wedge shaped brackets on cart. Attach second back brace with spare tank warning label and shelf bracket to back leg with #10-24x1-1/4" machine screws and wing nuts. Attach front leg with #10-24x1/2" machine screws. Repeat these steps for the other side. Back Brace 18 • 473620408 Qty: 2 Flat Washer Qty: 2...
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Hinges should curve downward when properly installed. Qty: 4 Qty: 4 #10-24 #10-24X1/2” Rectangle Nut Machine Screw Qty: 2 #10-24 Wing Nut Qty: 8 Fiber Washer Qty: 12 Fiber Washer Center flat portion of hinge on bottom. Handle Upper lid hinge 473620408 • 19...
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Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. 1” Hitch Pin Qty. 2 Hinge Pin Qty. 2 Place heat tent inside firebox. Place cooking grate onto firebox. 20 • 473620408 Cooking Grate Heat Tent...
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Attach condiment basket to upper front panel as shown below. Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down.
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Hang grease cup clip from bottom of firebox and place grease cup into grease clip Grease Cup Tank collar opening must face to front of grill. Loosen wing nuts from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nuts.
Connecting Regulator to the LP Cylinder. • Turn off control knobs and LP cylinder valve. Leave lid open to allow flames to die down. After fire is out and grill is cold, remove burner and inspect for spider nests or rust. See Natural Hazard and Cleaning the Burner Assembly pages.
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• Check for gas in LP cylinder. • Turn off control and tank knobs, wait 30 seconds, turn tank knob on slowly, light grill. If flames are still low, turn off control and tank knobs and disconnect regulator. Reconnect regulator, turn tank knob on slowly, light grill.
Defective or missing parts subject to this limited warranty will not be replaced without registration purchase. Register online at http://www.charbroil.com or complete and return via mail the Product Registration Card located on the last page of the Use &...
Please register your grill online at: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card.) La parrilla estaba ensamblada Chimenea / Envíelo a: 473620408 • 27...
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Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual.
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