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Hella Gutmann mega macs 42 User Manual

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User Manual
mega macs 42
HBMM42V3400EN1008S0

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Summary of Contents for Hella Gutmann mega macs 42

  • Page 1 User Manual mega macs 42 HBMM42V3400EN1008S0...

  • Page 2: Table Of Contents

    Content Topic Section Page General General information Preliminary remark Exclusion of liability Safety notes 5 — 6 Maintenance and Care Disposal Device description View Technical data Replacing the lithium polymer battery pack 9 — 10 Screen 11 — 12 Settings Display Company data 14 — 15 Version Update 17 — 19 Printer / Remote Simulation System parameters air macs D10 Test function D11 Diagnostic folder D11 Diagnostics ECU communication 26 — 30 Reading/deleting fault codes 31 — 32 Reading parameters 33 — 35...
  • Page 3 Hella Gutmann Solutions GmbH cannot take guarantee for completeness, up-to-dateness or correctness, regarding direct or indirect references or citations of law, regulations or directions. Therefore, we recommend consulting additionally the validated regulations and directions as amended if necessary. Technical changes subject to modifications Preliminary remark All notes given in the individual chapters of the manual are in effect. On principle it is required to follow the undermentioned steps and guidelines. Furthermore pay attention to all instructions made by labour...
  • Page 4 No matter which legal justifications are present, Hella Gutmann Solutions is liable for compensation only in case of intention, gross negligence and in warranty of assured quality. The last named require the explicit written statement. Liabilities arising from the Product Liability Act remain unaffected hereby. A plea of contributory negligence by the user remains open to Hella Gutmann Solutions. Hella Gutmann Solutions is not liable to pay compensation for damages arising by reason of any inability to use the objects of the contract, even if Hella Gutmann Solutions was notified of the possibility of damage of this nature. The liability of Hella Gutmann Solutions is confined to the real price paid for the product. Hella Gutmann Solutions accepts no liability for damages or operational disruptions resulting from a failure to observe the macs manual and the special safety precautions. The user of the measuring devices is subject to the burden of proof, that he has observed the technical explanatiuons and the operating, care, maintenance and safety instructiuons without exception. This exclusion of liability will not apply if damages arising out of a fatal or physical injury, or harm to the health, are attributable to a premeditated or negligent infringement of its duties by Hella Gutmann Solutions.
  • Page 5 Safety precautions regarding chemical burn Escape of the liquid crystals due to a damaged TFT display can cause chemical burn. Immediately rinse affected parts of the body or clothing with water (consult a doctor). • Immediately consult a doctor if the substance has been breathed or swallowed. mega macs 42 Section A 3/4...
  • Page 6 Protect the device from water (it is not waterproof). • Protect the device from strong impacts (do not drop). • Only technicians authorised by Hella Gutmann Solutions are allowed to open the device. • Warranty will expire if the protection seal is broken or in case of unauthorised opening of the device. • Please inform Hella Gutmann Solutions immediately in case of device troubles. Care and maintenance of mega macs 42 As every measuring device, mega macs should also be handled with care. Clean the device regularly with mild cleaning detergents. • Use commercial cleaning detergents and a moistened, soft cleaning cloth. • Replace damaged cables/accessories immediately. • Only use original spare parts.

  • Page 7: Device Description

    Cursor up/down Cursor to the right Cursor to the left switching on mega macs 42 / enter mega macs 42: tft display and membrane keypad mega macs 42 bottom: Connecting ports from left to right Connections network mains supply Connection for st2 diagnostic...
  • Page 8 General data supply voltage 12 v - 18 v Battery charging voltage 8.4 v Current consumption max. 1 a, normal 500 ma Battery 1 lithium ion battery, min. 1000 mah Display type of construction: lCD tft resolution: 1/4 vGa size: approx. 3.8“ storage medium flash input...
  • Page 9 5. Do not drop the batteries. Do not use damaged or deformed batteries (i.e. after drop). 6. Batteries are no toys and are not suitable for children, they must be kept out of children's reach. This holds for the charging device, too. Replacement/repair of the battery pack • The battery pack is combined with the according electronics and cannot be repaired. The batteries can be damaged by soldering or mechanical work. • Only insert the batteries, which are offered by Hella Gutmann Solutions. • Battery pack and charging electronics are one unit and must always be replaced together. • From the moment of opening the sales or shipping packaging of the replacement batteries, the user acts on his own risk and has no claims against the manufacturer, importer and dealer (their assistants as well) in case of any accidents with personal or material damage. • The complete battery pack must be immediately replaced in case of a damage on the batery pack or a cell.
  • Page 10 Steps 1. Regard the above mentioned safety instructions. 2. Turn off mega macs 42, remove all connecting leads. 3. Remove the housing protection. 4. Open the housing by removing the six screws. 5. Remove the cable between battery pack and main circuit board. 6. Remove the battery pack. 7. R eassemble in the reverse order. ATTENTION regard the installation direction. the fixation of the strap is on the bottom. DISPOSAL OF USED BATTERIES/ACCUMULATORS Batteries contain toxic substances. Do not throw used batteries into household rubbish, but dispose them accordingly. Mask the terminals with insulating tape for transport or disposal to prevent accidental short circuits. NOTE: Recycle used batteries in accordance with the applicable environmental and disposal regulations. mega macs 0 Section B 4/3...
  • Page 11 DJZ (XUD9Y) 93-00 306 2.0 D HDi rHY (DW10tD) 99-01 selection window 306 1.9 tD DJY (XUD9a) 94-99 306 1.9 D WJZ (DW8) 98-00 f3 search footer Application Steps: Select and confirm the line. mega macs 42 Section C 1/2...
  • Page 12 42 > Diagnostics > peugeot > 306 Diesel menu bar 1/min Display window Coolant temperature °C 69.0 Brake light switch f1 info f3 Channel footer Footer The footer indicates the options of the function keys. F1, F2 and F3 are extended by a text according to the selected menu, which exemplifies the function. Example: F1 Info, F3 Channel F2 opens a selection window. The functions are called up depending on the menu point, i.e. printing. mega macs 42 Section C 2/2...

  • Page 13: Display

    Display Company address version Update printer remote air macs region system parameters simulation test function Diagnostic folder Settings > Display < The menu >Display< is used to adjust the brightness of the screen. Steps: 1. Select and confirm >Display<. Brightness Brighter Darker 2. Select brighter/darker. 3. Changing the setting: Hold button pressed. 4. Return with mega macs 42 Section D1 1/1...
  • Page 14 Deletes the entry left of the cursor. Deletes the entry marked with the cursor. enter applies all entries to the field. corrsponds to the virtual keypad is opened, marked entries will be cleared. mega macs 42 Section D2 1/2...
  • Page 15 Complete the input 4. Complete the input. 5. Accept the address field. info message accept settings finally? enter (yes) esC (no) 6. Confirm the message accordingly. 7. Complete the following address fields as described above. 8. Back to main menu with Your inputs are saved and can be printed onto the protocol of the diagnostic folder. mega macs 42 Section D2 2/2...
  • Page 16 1.4 (31.xxx) switching Housing Hardware 1.xx Customer assignment Device number 12xx released functions access mask fffxxx In case of a failure, these data are required by Hella Gutmann Solutions. ATTENTION an update of mega macs 42 is impossible if the device number is missing. . mega macs 42 Section D3 1/1...
  • Page 17 Data transmission is possible either with UsB cable or via Gutmann >air macs<. ATTENTION make the corresponding settings on mega macs 42 and in the > Gutmann portal < on the pC - depending on the transmission type. Steps on the PC 1. Start the Internet browser on the PC.
  • Page 18 4. Select and confirm >mega macs 42<. 5. Confirm the message >Click here to … <. The PC is set up for data transmission. mega macs 42 Section D4 2/4...
  • Page 19 Steps on mega macs 42 1. Connect mega macs 42 power supply (220 V). ATTENTION During an update, mega macs 42 must be supplied through the mains supply and must not be disconnected from the voltage source during this time. 2. Switch on mega macs 42 and call up the menu >Settings< >Update<.
  • Page 20 Select and confirm >Printer<. printer settings print company address network interface automatic recognition note settinG print company address yes/no network interface according to pC Settings >Remote< In order to demonstrate the function of mega macs 42, Hella Gutmann Solutions has developed a programme, with which it is possible to display the screen contents of the mentioned diagnostic tools on the PC. It also enables the operation of the diagnostic tools with the PC. remote setting interface automatic recognition Selection of the PC interface assignment. mega macs 0 Section D 1/...
  • Page 21 50, the simulation is not active any longer. 1. Select and confirm >Simulation<. simulation 2. Select and confirm the function. info message accept settings finally? enter (Yes) esC (no) 3. Confirm the info message accordingly. mega macs 42 Section D 1/1...
  • Page 22 Settings >System parameters< The menu >System parameters< contains voltage and current values required for the safe operation of mega macs 42. In case of a disturbance, these values can be used for a fault diagnosis. 1. Select and confirm >System parameters<. Brightness system parameters < 15% connect charging device Charging condition of battery pos. value = charging current, neg. value = discharging current Current battery 731.98 nominal value 9 — 12 v voltage battery 11.54 voltage on pin 16 of diagnostic plug...
  • Page 23 >air macs< settings Air macs exchanges data with the PC via wireless connection and replaces the cable connection. Preconditions • Gutmann Portal is activated on the PC. • >air macs base< is connected to the PC and ready for operation. Air macs PC search NOTE air macs pC search assignment during the first start-up or after replacement of >air macs base< air macs base is an accessory connected to the pC. information about the installation is specified in the corresponding operating manual.
  • Page 24 2. Select and confirm >Test function<. 2. Connect the ST2 cable to mega macs 42. 4. Continue with The following messages can be displayed: info message a fault occurred line: range: number: nominal level actual level Diagnostic plug, cable or mega macs 42 defective. info message test successfully done. mega macs 42 is OK. Diagnostic socket inside the vehicle defective i.e. no voltage on pin 16 or rather poor earth connection on pin 4. mega macs 42 Section D10 1/1...
  • Page 25 Settings > Diagnostic folder < The >Diagnostic folder< menu contains all the settings which are required for its configuration: 1. Select and confirm >Diagnostic folder<. Diagnostic folder settings print company data as well: Delete all entries NOTE Print company data as well the entered company address will be printed on the protocol.

  • Page 26: Ecu Communication

    1. Connect ST2 diagnostic cables to mega macs 42. 2. Switch on mega macs 42 with ENTER. mega macs 42 Diagnosis Diagnostic folder settings switching off...
  • Page 27 Citroen Daewoo …….. …….. ……. peugeot 4. Select and confirm >Manufacturer<. mega macs 42 > Diagnostics > peugeot petrol Diesel 5. Select and confirm >Fuel type<. mega macs 42 > Diagnostics > peugeot f1 enter licence number NOTE enter licence number.
  • Page 28 42 > Diagnostics > peugeot > Diesel > 306 306 1.9 D WJY (DW8) 00-01 3061.9 D DJZ (XUD9Y) 00-01 306 2.0 D HDi rHY (DW10tD) 99-01 xxxxx xxxx xxxxx xxxx xxxxx xxxxx name 306 2.0 D HDi...

  • Page 29: Actuator

    42 > Diagnostics > peugeot > Diesel > 306 306 2.0 D HDi rHY (DW10tD) 99-01 306 2.0 D HDi rHY (DW10tD) 99-01 306 2.0 D HDi rHY (DW10tD) 99-01 f1 info f3 search 9. Select and confirm the vehicle type.
  • Page 30 NOTE F1 info information about the selected system F2 menu information about the communication parameters. Hella Gutmann Solutions requires this informtion to detect and repair the faults. leave the info menu with esC. ATTENTION every change of the data can lead to malfunctions.
  • Page 31 > 306 > 306 2.0tD HDi > fault code > engine amount of faults: 3 fault code: 832 CamsHaft sensor fault code: 560 primarY eleCtriC CirCUit of fUel pUmp fault code: 545 aCCelerator sensor 2 f1 system info f3 Delete enter Details mega macs 42 Section F 1/2...
  • Page 32 ConseQUenCe: poor starting behaviour etc. reason: interruption/short circuit in electric circuit f3 Delete faults f3 menu All information can be displayed by scrolling. mega macs 42 Section F 1/2...
  • Page 33 Diagnosis >Parameter< As the ECU interprets fault reasons differently, it is often not enough only to read out the fault memory. Fault codes are often not stored or the fault text delivers only insufficient comments on the defective component. Example 1: Engine temperature can be within a range of -30°C to +120°C. If the sensor reports +9.0°C, but real engine temperature is +80°C, then ECU will calculate a wrong injection time. A fault code will not be set, as this temperature is logic for the ECU.
  • Page 34 NOTE F3 Channel selection window with all parameter groups. Hella Gutmann Solutions has compiled a preselection for special diagnostic tasks. By selecting one group, parameters required for diagnosis can be called up. Group selection all parameters...
  • Page 35 °C lambda vltg. f1 Help f2 Unselect f3 nom. values Steps: 1. Highlight the parameter, here rpm. 2. Press >F3<. vehicle-specific data engine at operating temp., idling 710 — 890 1/min possible faults: idle actuator or tv actuator defective xxxxxx 3. Return with mega macs 42 Section G 3/3...
  • Page 36 Identification and communication establishment correspond to section E. NOTE With some manufacturers, the actuator test procedure is automated and predetermined by the eCU. mega macs 42 Section H 1/1...
  • Page 37 >Service reset< Diagnostics Depending on the manufacturer, the service intervals can be reset with the help of the >Service reset< menu. Here you will find a description for the manual reset or mega macs 42 carries out the reset automatically. Identification and communication establishment correspond to section E. Manual reset 1. Select and confirm >Service reset<. Brightness …geot >...
  • Page 38 … > Diagnostics > volkswagen > petrol > Golf42.0i/aQY resetting the service interval. oil change inspection 1 inspection 2 f3 reset 1. Select and confirm the interval. 2. Press F3. 3. The reset will be done after establishing a communication. ATTENTION follow the instructions on the screen without fail. mega macs 42 Section J 2/2...
  • Page 39 ATTENTION the fault memory must be cleared before a basic setting. Depending on the manufacturer, the basic setting requires certain preconditions. strictly follow the notes in mega macs 42. DANGER Wrong basic settings can lead to severe malfunctions. > BmW > Diesel > 530 (e60) > m57 D30...
  • Page 40 Help message transport mode means that the eCUs are set in a sleep mode to save the battery. the coding is used to activate the vehicle for driving operation. 1. Select and confirm >System<. 2. Follow the instructions on the screen without fail. mega macs 42 Section L 1/1...
  • Page 41 Delete f2 licence no. f3 search NOTE F1 Delete the selected entry will be deleted. f2 licence no. subsequent input of a license number f3 search search for a data set by entering a licence number, model or manufacturer mega macs 42 Section N 1/2...
  • Page 42 NOTE ENTER load indication of the marked entries in mega macs 42. 3. Select and confirm >Diagnostic type< (here: fault code). fault code overview fault code 53528 Can-BUs - disturbed communication fault code...
  • Page 43 Hella Gutmann Solutions GmbH Am Krebsbach 2 79241 Ihringen, Germany telephone +49(0)7668-99000 fax +49(0)7668-9900 3999 info@hella-gutmann.com www.hella-gutmann.com.

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