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Pulsar Wing Rotary Cutter Operator's / Parts Manual
S:\Solidworks\Solidworks_Elo\Cutter\15' Pulsar Bat Wing\35014.SLDASM
MK Martin Enterprise Inc.
3950 Steffl er Rd Elmira, ON, Canada N3B 2Z3
Tel:
519-664-2752
Toll Free:
1-855-664-2752
Fax:
519-664-3695
5
E-mail:
sales@mkmartin.ca
www.mkmartin.ca
Notes
DIMENSIONS ARE IN INCHES
TOLERANCES NON SPECIFIED:
FRACTIONAL
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
THIRD ANGLE PROJECTION
4
3
Folder
S:\Solidworks\Solidworks_Elo\Cutter\15' Pulsar Bat Wing\
1/64
DATE DRAWN
September-21-16 10:47:28 AM
1.0
0.01"
MATERIAL
0.002"
15 Pulsar Cutter Assembly
DO NOT SCALE DRAWING
DESCRIPTION
0
0
0
4197.74
Width
Height
Length
Weight(lbs.)
35014
DWG. NO.
35014
Config ID
35014
ITEM ID.
0
Model
Blank Size
Unit of Measure
SCALE 1:96
1
REV: 18-1
REV
SHEET 3 OF3
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Summary of Contents for MK Martin Pulsar Wing
- Page 1 Pulsar Wing Rotary Cutter Operator’s / Parts Manual S:\Solidworks\Solidworks_Elo\Cutter\15' Pulsar Bat Wing\35014.SLDASM MK Martin Enterprise Inc. 3950 Steffl er Rd Elmira, ON, Canada N3B 2Z3 Folder Notes S:\Solidworks\Solidworks_Elo\Cutter\15' Pulsar Bat Wing\ DIMENSIONS ARE IN INCHES TOLERANCES NON SPECIFIED: 35014 FRACTIONAL 1/64 DWG.
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Page 3: Table Of Contents
Table of Contents • Warranty ---------------------------------------------------------------------------------------------- • Registration ------------------------------------------------------------------------------------------ • Safety ------------------------------------------------------------------------------------------------- • Lighting and Marking ------------------------------------------------------------------------------ • Transportation --------------------------------------------------------------------------------------- • Decal Location -------------------------------------------------------------------------------------- • Sign Off Form ---------------------------------------------------------------------------------------- • Assembly --------------------------------------------------------------------------------------------- 12-14 • Operation -------------------------------------------------------------------------------------------- 15-16 • Notes -------------------------------------------------------------------------------------------------- •... -
Page 4: Warranty
Warranty coverage is null and void unless the Warranty Registration form has been completed in full and is on fi le at MK Martin Enterprise Inc. Warranty begins at the time of customer delivery and is activated upon Warranty Registration receipt at MK Martin Enterprise Inc. - Page 5 M K Martin Enterprise Inc 3950 Steffl er Rd Elmira ON CA N3B 2Z3 --------------------------------------------------------------------------------------------------------------------- Purchaser’s warranty protection is valid only when this completed form or a copy of this form is on fi le at M K Martin Enterprise Inc. By fi lling out this form the purchaser has acknowledged delivery of equipment and owner’s / operator’s manual and has accepted the condition of the equipment.
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Page 6: Registration
Warranty Registration Please Cut and Return to M K Martin Enterprise Inc Fold And Tape here Do not tape all edges or use staples Fold Here ------------------------------------------------------------------------------------------------------------------------- Postage Stamp M K Martin Enterprise Inc 3950 Steffl er Rd Elmira ON CA N3B 2Z3... -
Page 7: Safety
Safety Take Note! This safety symbol is found throughout this manual to call your attention to instruc- tions involving yourself and others working around the machine. • Failure to follow these instructions can result in injury or death This symbol means -- Attention! -- Become Alert! -- Your Safety is involved! - Page 8 Safety -- It’s in your interest! Before using this equipment! Thoroughly read and understand the instructions given in this manual before operation. Refer to the safety decal section and read all instructions noted to them. Do not allow anyone to operate this implement who has not fully read and comprehend- ed this manual and who has not been properly trained in the safe operation of the imple- ment.
- Page 9 Safety -- It’s in your interest! • Do not allow anyone to stand between tractor and implement while backing up to implement. • Stay clear of the machine when engaging the PTO. Keep others away. • If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty.
- Page 10 Hydraulic Leak Test Warning! Do not check for high pressure leaks with your hands or fi ngers. Use a piece of cardboard or a thin piece of wood to detect the leak. A high pressure stream of fl uid from a pin hole can penetrate the skin and inject hydraulic fl uid into your blood veins.
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Page 11: Lighting And Marking
Lighting and Marking It is the responsibility of the customer to know lighting and marking requirements of local high- way authorities and to install and maintain equipment to provide compliance with regulations. Add extra lights when transporting at night or during periods of limited visibility. Inspect all the lights to ensure they are all working. -
Page 12: Decal Location
Decal Location S:\Solidworks\Solidworks_Elo\Cutter\15ft Pulsar Bat Wing\35014.SLDASM #1 - Before operating machine, carefully read the instruction man- Folder S:\Solidworks\Solidworks_Elo\Cutter\15ft Pulsar Bat Wing\ Notes DIMENSIONS ARE IN INCHES TOLERANCES NON SPECIFIED: 35014 FRACTIONAL 1/64 DWG. NO. DATE DRAWN September-21-16 11:47:28 AM BEND Serial plate 35014 TWO PLACE DECIMAL... -
Page 13: Sign Off Form
Consult manu- stopped before touching them. al for service procedures. #11 - Grease #10 - MK Martin Made in Canada - Part# - 24350 - Part# - 24349 - Part# - Pulsar Wing PW180 - Part# - Pulsar Wing PW180... -
Page 14: Assembly
Assembly Information Assembly of this cutter is the responsibility of the Dealer. It should be delivered to the owner completely assembled, lubricated and adjusted for normal cutting conditions. The cutter is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. - Page 15 S:\Solidworks\Solidworks_Elo\Cutter\15' Pulsar Bat Wing\35014.SLDASM Assembly Information WARNING Always block cutter securely before working on or under cutter. Leveling center Deck and Wings These adjustments should be made with your cutter hooked to the tractor operating the unit or Folder S:\Solidworks\Solidworks_Elo\Cutter\15' Pulsar Bat Wing\ Notes DIMENSIONS ARE IN INCHES TOLERANCES NON SPECIFIED:...
- Page 16 Assembly Information Wing Deck Leveling Each wing section will need adjusting if wing top is not level with center deck top when wings are unfolded. 1. With tractor hydraulics, lower wings down. Pull cutter straight forward six to ten feet to allow outer wing wheels to properly align themselves.
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Page 17: Operation
Operating Applications The Pulsar Wing Cutter is designed and built by MK Martin to provide excellent cutting perfor- mance on gently sloping or slightly contoured right-of-ways, pastures, set-aside acres, or row crop fields. The 15’ cutting width and ability to cut weeds and brush up to 1 1/2” in diameter make them well-suited for these applications, to cut long grass and scrub land with small trees or sap- lings. - Page 18 Operating Cutter Operation It is important that you inspect the area where you will be cutting and clear it of safety hazards and foreign objects either before or after you arrive at the cutting site. Cut only in areas which you are familiar with and are free of debris and unseen objects.
- Page 19 Sign Off Form M K Martin Enterprise Inc. follows the general Safety Standards specifi ed by the American Society of Agricultural Engineers (ASAE) and the Occupational Health and Safety Administration (OSHA). Anyone who will be operating and/or maintaining the equipment must read and clearly understand ALL Safety Operating and Maintenance instructions presented in this manual.
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Page 20: Hitch Parts
S:\Solidworks\Solidworks_Elo\Cutter\15' Pulsar Bat Wing\35014.SLDASM Pulsar Wing Cutter Hitch Parts DETAIL A SCALE 1 : 18 Item# Part# Description Folder S:\Solidworks\Solidworks_Elo\Cutter\15' Pulsar Bat Wing\ Notes DIMENSIONS ARE IN INCHES TOLERANCES NON SPECIFIED: 35014 FRACTIONAL 1/64 DWG. NO. DATE DRAWN September-21-16 11:47:28 AM... -
Page 21: Notes
Pulsar Wing Cutter Wheel Beam Parts 12 13 Item# Part# Description 35110 Right Axle 35109 Left Axle ct555129 Tire ct912949 ct913383 Spindle xzhcs3730nc 3/8 x 1 1/2 Bolt c/w ln xzhcs7525nc 3/4 x 2 1/2 Bolt c/w ln 35126 Short Tie Rod... -
Page 22: Center Deck Parts
Pulsar Wing Cutter Center Deck Parts 16 17 31 32 33 Folder S:\Solidworks\Solidworks_Elo\Cutter\15' Pulsar Bat Wing\ Notes DIMENSIONS ARE IN INCHES TOLERANCES NON SPECIFIED: 35014 Item# Part# Description FRACTIONAL 1/64 DWG. NO. DATE DRAWN September-21-16 11:47:28 AM BEND Center deck Parts TWO PLACE DECIMAL 0.01"... - Page 23 Pulsar Wing Cutter Center Deck Parts Item# Part# Description 53887 Spring Top Pocket xzhcs10080nc 1 x 8 Gr5 Bolt c/w ln 35161 Hinge Pin 53806 Hyd. fitting 21916 3 x 8 cylinder xzhcs2520nc 1/4 x 2 Gr5 Bolt c/w ln...
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Page 24: Right - Left Wing Parts
S:\Solidworks\Solidworks_Elo\Cutter\15' Pulsar Bat Wing\35014.SLDASM Pulsar Wing Cutter Wing Parts 14 15 16 17 18 20 21 Right Wing shown Right Wing Left Wing Item# Part# Description 53805 Double edge blade 53060 Blade Bolt c/w lw,n See Page 35876 Wing Blade Disc... -
Page 25: Hydraulic Parts
Pulsar Wing Cutter Hydraulic Parts S:\Solidworks\Solidworks_Elo\Cutter\15' Pulsar Bat Wing\35014.SLDASM 16 15 16 17 Item# Part# Description 53641 Agri-ball nipple 35878 Wing supply Hose 53801 Restrictor 31 32 3 53802 Hyd. fitting 53803 Flow divider xzhcs2525nc 1/4 x 2 1/2 Gr5 Bolt c/w ln... -
Page 26: Gearbox Rcd-90
RCD-90 540 Rpm Parts Item Part # Description Item Part # Description 010241 Housing 090332 Shim, Output 0.1mm 2-a/r 090333 Shim, Output 0.2mm 2-a/r 020301 Cover 090334 Shim, Output 0.5mm 2-a/r 031122 Gear 110148 Screw, M8x35 031121 Pinion 130058 Lockwasher 8M 040462 Shaft - Input 140011... -
Page 27: Gearbox Rc-100 Left
REV. RC-100L (Left) 540 Rpm Parts 39 240428 PROTEC 38 240427 COVER, 37 210036 BLADE H 36 200151 RETAININ 35 200159 RETAININ 34 200003 RETAININ 33 190028 I.D. TAG 32 140097 OIL SIGH 31 140033 PLUG - P 30 130058 12 LOCK W 29 120141 NUT, HEX... -
Page 28: Gearbox Rc-100 Right
REVISI REV. DESCRIP RC-100L (Right) 540 Rpm Parts 39 240428 PROTECTO 38 240427 COVER, IN 37 210036 BLADE HUB 36 200151 RETAINING 35 200159 RETAINING 34 200003 RETAINING 33 190028 I.D. TAG 32 140097 OIL SIGHT G 31 140033 PLUG - PRE 30 130058 12 LOCK WAS 29 120141... -
Page 29: Gearbox Rc-100 Center
REV. RC-100L (Center) 540 Rpm Parts 39 240428 PROTEC 38 240427 COVER, 37 210036 BLADE H 36 200151 RETAININ 35 200159 RETAININ 34 200003 RETAININ 33 190028 I.D. TAG 32 140097 OIL SIGH 31 140033 PLUG - P 30 130058 12 LOCK W 29 120141 NUT, HEX... -
Page 30: Initial Fitting Pto Length
PTO Drive-line Dimension The PTO Drive-line as supplied with the machine will need to be checked for the proper length before being put into service. To accommodate the various hitch and tractor confi gurations the supplied shaft may be too long, or in some cases too short. -
Page 31: Center Pto Parts
Center PTO Parts Item # Part # Description 73.60 Yoke 2200AE Cross Kit 73HD Connector Yoke 52.2-07 Implement Yoke... -
Page 32: Wing Pto Parts
Wing PTO Parts Item # Part # Description 70.26 Yoke 2200AE Cross Kit Outer Tube Yoke Outer Cardan Tube Inner Cardan Tube Inner Tube Yoke 52.2-07 Torque Limiter Bell Cone Shield... -
Page 33: Front Pto Parts
Front PTO Parts Item # Part # Description 666.4 Yoke 636E Cross Kit Torque Limiter 661E Inner Tube Yoke Inner Cardan Tube Outer Cardan Tube X800 Outer Tube Yoke 2230E Cross Kit 63.19 Yoke KH3.4-60 Outer Bell Cone Shield 6506 Shield guide 9504 Inner Bell Cone Shield... -
Page 34: Troubleshooting
Troubleshooting Read and understand the Operator And Parts Manual and safety signs (decals) on equipment. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death. -
Page 35: Maintenance
Check all bolts and pins after using the cutter for several hours and on a regular basis there- after to ensure they are tight and secured. Replace worn, damaged, or illegible safety labels by obtaining new labels from your MK martin dealer. Warning: Keep all persons away from operator control area while performing adjustments, service, or maintenance. - Page 36 Maintenance Lubrication Do not let excess grease collect on or around parts, particularly when operating in sandy areas. See below chart for lubrication points and frequency or lubrication based on normal operating conditions. Severe or unusual conditions may require more frequent lubrication. Be sure to clean fittings thoroughly before attaching grease gun.
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Page 37: Bolt Torque Chart
Bolt Torque As used on this machine • Bolt torque table shown below gives torque values for various bolts used. • This chart is for non-lubricated threads. • Replace with same strength bolt. Torque Specifi cations. Torque values are identifi ed by their head markings. Diameter SAE 2 SAE 5... - Page 38 Notes...
- Page 40 MK Martin Enterprise Inc. 3950 Steffl er Rd Elmira, ON, Canada N3B 2Z3 Tel: 519-664-2752 Toll Free: 1-855-664-2752 Fax: 519-664-3695 E-mail: sales@mkmartin.ca www.mkmartin.ca...
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