EM TEST PFS 200N Series Manual For Operation

EM TEST PFS 200N Series Manual For Operation

Voltage dips and drop interruptions

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M a n u a l
f o r
O p e r a t i o n
PFS 200N Series
Voltage Dips and Drop interruptions
 PFS 200N30, N50, N100, N150, N200
Testing of electronic modules in 12V/24V or 42V supply
systems.
Short-term interruptions, micro dips and voltage drop out are
causing malfunctions in electronic modules. These phenomena
are simulated by the PFS 200N power fail generator.
The PFS 200 can be used as an individual instrument or can be
used in combination with all other generators of the series 200.
Version: 3.08 / 31.05.2017
Replaces: 3.07 / 26.02.2016
Filename: UserManual-PFS200Nx-E-V3.08
Printdate: 31.05.17
 Daimler Chrysler
PF9326
 Ford ES-XW7T
 PSA B217110
 Renault 36.00.808
 Fiat 9.90110

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Summary of Contents for EM TEST PFS 200N Series

  • Page 1 M a n u a l f o r O p e r a t i o n PFS 200N Series Voltage Dips and Drop interruptions  PFS 200N30, N50, N100, N150, N200  Daimler Chrysler Testing of electronic modules in 12V/24V or 42V supply systems.
  • Page 2 Switzerland Phone : +41 61 717 91 91 Fax : +41 61 717 91 99 URL : http://www.emtest.com Copyright © 2017 EM TEST (Switzerland) GmbH All right reserved. Specifications subject to change Manual for Operation V 3.08 2 / 34...
  • Page 3: Table Of Contents

    7.2. Calibration and Verification ......................... 29 7.2.1. Factory calibration ..........................29 7.2.2. Guideline to determine the calibration period of EM Test instrumentation ......... 29 7.2.3. Calibration of Accessories made by passive components only ............29 7.2.4. Periodically In-house verification......................29 Delivery Groups ......................
  • Page 4 EM TEST PFS 200 Series Appendix ........................31 9.1. Declaration of CE-Conformity ......................31 9.2. PFS 200N Blockdiagram ........................32 9.3. Voltage drop of PF1 and PF2 input ..................... 33 9.4. PFS 200N Menu overview ......................... 34 Manual for Operation V 3.08...
  • Page 5: Model Overview

    EM TEST PFS 200 Series Model overview 1.1. PFS 200 models The different models of the Series PFS 200N will be named in this manual as PFS 200. Standard devices Model Name till 2008 Voltage Voltage Current range Inrush PF1 Input...
  • Page 6: Operating Functions

    EM TEST PFS 200 Series Operating Functions 2.1. Front view Display EXIT Function keys “F1..F7” “TEST ON” BNC CRO Trigger Knob (Inc/Dec) LED Channel mode Cursor keys “” and “” 10 Test supply output EUT test supply Display All functions and parameters are displayed (8 lines with max. 40 characters).
  • Page 7: Rear View

    EM TEST PFS 200 Series 2.2. Rear view 1 Test supply OUTPUT 5 Ventilation 9 Power on switch 2 Test supply PF1 6 Control voltage 0-10V 10 Parallel interface 3 Reference ground connection 7 Ext. Trigger 11 Serial interface 4 Test supply PF2...
  • Page 8 EM TEST PFS 200 Series 1 Test supply OUTPUT 5 Ventilation 9 Power on switch 2 Test supply PF1 6 Control voltage 0-10V 10 Parallel interface 3 Reference ground connection 7 Ext. Trigger 11 Serial interface 4 Test supply PF2...
  • Page 9: Operation

    F1 Power Fail Simulator Selection of the various Dips and Drop Out functions, including Quick Start and Standard Test Routines. F7 Service Set-up, self-test, addresses of EM Test can be selected and displayed. Manual for Operation V 3.08 9 / 34...
  • Page 10: Power Fail Simulator

    EM TEST PFS 200 Series 3.3. Power Fail Simulator Page 2 (Power Fail) Power Fail Simulator F1 : Quick Start F2 : Chrysler F3 : Ford F4 : PSA / Renault Page 3 ( menus) Chrysler Ford F1 : Chrysler Voltage Dropout...
  • Page 11: Quick Start

    EM TEST PFS 200 Series 3.4. Quick Start In Quick Start mode the operator can change all test parameters while the test is running. It is possible to simulate Voltage Dips as well as Voltage Drop Out test. The latest simulator setting is automatically saved and will be recalled with the next selection of Quick Start.
  • Page 12: Chrysler Test Routines

    EM TEST PFS 200 Series 3.5. Chrysler Test Routines Page 4 ( menus) Chrysler F1 : Chrysler Voltage Dropout F2 : Chrysler Voltage Dip F3 : Chrysler Mechanical Switching 3.5.1. Chrysler Voltage Drop Out ( PF-9326 ; Laboratory procedure LP-138_C_38)
  • Page 13: Chrysler Mechanical Switching

    EM TEST PFS 200 Series 3.5.3. Chrysler Mechanical Switching ( PF-9326 ; Lab. Procedure LP-138_C_38) This test applies to logic inputs to the DUT that are mechanically switched, usually to ground. The DUT shall be monitored during normal operation while being subjected to switching transients, to simulate switch bounce, on all of ist mechanically switches logic inputs, line by line, ranging from 10s to 100ms to determine the DUT effect...
  • Page 14: Ford Test Routines As Per Es-Xw7T

    EM TEST PFS 200 Series 3.6. Ford test routines as per ES-XW7T The setting of Ford parameters on device is only possible if in menue F7 Service / F3 Setup / F6 Set voltage the parameter F2 max. DC source voltage is connected to a source with at least 13.5V voltage.
  • Page 15: Ford Power Dropout Single Ci 260-B

    EM TEST PFS 200 Series 3.6.4. Ford Power Dropout Single CI 260-B 3.6.5. Ford Voltage Power Dip CI 260-B 3.6.6. Ford CI 230-A only in remote mode available This routine is programmed to control the 0-10V output to drive external power supply units, e.g. the VDS 200 at ist control input at the rear part of the instrument.
  • Page 16: Psa / Renault Test Routines

    EM TEST PFS 200 Series 3.7. PSA / Renault Test Routines PSA / Renault F1 : Micro Drop PSA B217110 specifies two procedures for testing the “Microcoupures”: Test procedure: The “Microcoupures” are generated in “Open Circuit Mode”, that means the serial switch of the PFS 200N is opened and the DUT is disconnected from the battery supply.
  • Page 17: Service

    The addresses of the EM TEST (Switzerland) GmbH and the EM TEST GmbH in Germany are shown. The addresses of all EM TEST sales agencies are listed on the web site of EM Test under : www.emtest.com F2 Selftest A simple selftest for checking the key’s.
  • Page 18: Setup

    EM TEST PFS 200 Series 3.9. Setup This menu helps the user to define the configuration of the PFS 200. SETUP Sprache ändern F1 : Change language / F2 : LCD backlighting F3 : Interfaces F4 : Keyboard-Beeper F5 : Timer...
  • Page 19: Test Set-Up

    The external DC source, EM TEST recommends the RDS 200 dc source, is controlled by the analog output voltage which is available at the rear panel of the PFS 200N.
  • Page 20: Examples Test Setup

    EM TEST PFS 200 Series 4.2. Examples Test setup Setup example with: AutoWave UCS 200N VDS 200N LD200N PFS 200N RDS 200N Note : Do never connect The PFS200 output 0-10V in parallel with any Autowave output. In this case the controlled DC source will deliver a wrong output signal. It is not allowed to connect two voltage sources in parallel.
  • Page 21 EM TEST PFS 200 Series Setup example with: AutoWave UCS 200N VDS 200NB LD200N PFS 200N AMP 200N RDS 200 Note : Do never connect The PFS200 output 0-10V in parallel with any Autowave output. In this case the controlled DC source will deliver a wrong output signal. It is not allowed to connect two voltage sources in parallel.
  • Page 22 EM TEST PFS 200 Series Setup example with: ARB 2714 or AutoWave MPG 200 VDS 200B LD 200 PFS 200 EFT 200 CNA 200 Note : Do never connect The PFS200 output 0-10V in parallel with any Autowave output. In this case the controlled DC source will deliver a wrong output signal.
  • Page 23: Operation Modes

    EM TEST PFS 200 Series 4.3. Operation modes Two LED’s mounted on the front panel show if a channels is active or not. The LED of an active channel is lighted. During DIP mode the LED display switches from one channel to the other.
  • Page 24: Voltage Dips

    EM TEST PFS 200 Series 4.3.1. Voltage dips Dependent on the preselected test parameters at the front panel of the simulator the power supply for the EUT is reduced for a certain time to a certain dip voltage. The nominal supply for the DUT is connected at the rear side of the simulator to channel PF1 and the reduced dip voltage shall be connected to PF2.
  • Page 25: Test Equipment

    EM TEST PFS 200 Series Test Equipment 5.1. Construction The Power fail generator type PFS 200 is divided into two main parts. The control unit is shielded and decoupled against the other unit. Control unit Power switches Power supply Power supply...
  • Page 26: Power Switch

    EM TEST PFS 200 Series 5.3. Power switch Input channels The input channels PF1 and PF2 are located at the rear part of the equipment. Attention has to be given to the following: 1. The plus pole of the dc supply voltage shall be connected to the red + socket and the minus pole to the black –...
  • Page 27: Technical Data

    EM TEST PFS 200 Series Technical Data 6.1. Power switches PFS200N PFS200N30 Channel PF1/PF2 DC voltage max. 80 V DC current max. 32 A Switching time (on/off) Open circuit < 1s Inrush current 70 A 500 ms electronically overload protection...
  • Page 28: Trigger

    EM TEST PFS 200 Series 6.2. Trigger Automatic automatic release of the events 0.1 s – 999 s - Repetition rate 0.10 s – 1.00 s step 0.01 s 1.00 s – 10.00 s step 0.1 s 10.00 s –...
  • Page 29: Maintenance

    EM TEST equipment. EM TEST doesn’t know each customer’s Quality Assurance Policy nor do we know how often the equipment is used and what kind of tests is performed during the life cycle of test equipment. Only the customer knows all the details and therefore the customer needs to specify the calibration interval for his test equipment.
  • Page 30: Delivery Groups

    EM TEST PFS 200 Series Delivery Groups 8.1. Basic equipment - Simulator PFS 200N - Power supply cable - 1 set of safety laboratory cables - Manual on USB memory stick Identical accessory parts are delivered only once if several devices are ordered. The delivered packing list is in each case valid for the delivery.
  • Page 31: Appendix

    EM TEST PFS 200 Series Appendix 9.1. Declaration of CE-Conformity Manufacturer : EM TEST (Switzerland) GmbH Address: Sternenhofstr. 15 CH 4153 Reinach Switzerland declare, that under is sole responsibility, the product’s listed below, including all their options, are conformity with the applicable CE directives listed below using the relevant section of the following EC standards and other normative documents.
  • Page 32: Pfs 200N Blockdiagram

    EM TEST PFS 200 Series 9.2. PFS 200N Blockdiagram Figure 9.1 Blockdiagram PFS 200N Manual for Operation V 3.08 32 / 34...
  • Page 33: Voltage Drop Of Pf1 And Pf2 Input

    EM TEST PFS 200 Series 9.3. Voltage drop of PF1 and PF2 input The internal voltage drop depends on the built in element and the actual current. Figures 9.3 to 9.6 shows the internal voltage drop in relation to the current.
  • Page 34: Pfs 200N Menu Overview

    Stop stops the test procedure F2 Change Change Select the parameters F3 Continue Continue the test procedure Service Addresses F1 Addresses Addresses of EM TEST and their F2 Self test representatives are displayed. F3 Set-up Selftest Selftest F1 Press the displayed Key F1 Continue...

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