Aztec ULTRAGRIND Owner's Manual

Propane concrete grinder and polisher

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OWNER'S MANUAL

ULTRAGRIND

Propane Concrete Grinder

and Polisher

EPA/Carb certified

Kawasaki

603cc Engine

Meets U.S. Green Building Council LEED IEQ Credit 3.4 Requirements

CE, LEED, CARB, EPA, & GS-42 Compliant

201 COMMERCE DRIVE • MONTGOMERYVILLE, PA 18936

215-393-4700 • 800-331-1423 • FAX 215-393-4800

www.aztecproducts.com • facebook.com/aztecproducts

www.youtube.com/user/AztecProductsInc1

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Summary of Contents for Aztec ULTRAGRIND

Page 1 OWNER’S MANUAL ULTRAGRIND Propane Concrete Grinder and Polisher Powered by the EPA/Carb certified Kawasaki 603cc Engine Meets U.S. Green Building Council LEED IEQ Credit 3.4 Requirements CE, LEED, CARB, EPA, & GS-42 Compliant 201 COMMERCE DRIVE • MONTGOMERYVILLE, PA 18936 215-393-4700 •...
Page 2: Respiratory Hazard Information
PG. 2 ULTRAGRIND Wear approved respiratory protection when the machine is operating. RespiRatoRy HazaRd infoRmation: Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm.
Page 3: Important Safety Instructions
ULTRAGRIND PG. 3 impoRtant safety instRUCtions High exposure to Co may result in vomiting, confusion, collapse, loss of consciousness and Read and observe all danGeR, WaRninG, and muscle weakness. if such symptoms occur, CaUtion statements included in the owner’s call for emergency medical attention. do not manual and affixed to the machine.
Page 4 PG. 4 ULTRAGRIND Keep all objects clear of the exhaust system during and after operation. do not leave this machine unattended while the Before attempting any maintenance procedures, engine is running. close the service valve on the fuel cylinder and stop the engine.
Page 5: Transporting The Machine
ULTRAGRIND PG. 5 DO NOT OPERATE THIS MACHINE IN AN All machines are equipped with a multi-function maintenance meter. The functions include the EXPLOSIVE ENVIRONMENT! following: hour meter, service alert and tachometer. THIS PROPANE MACHINE IS INTENDED FOR (See Engine Maintenance Meter instructions pg. 9).
Page 6: Operating Procedures
Do not use on surfaces with a gradient exceeding 2%. OPERATING PROCEDURES A. Adjusting the Handle Height The UltraGrind is equipped with a telescoping and adjustable handle. 1. Close service valve on fuel cylinder to UltraGrind Transport Handle Position prevent liquid from getting into the regulator.
Page 7: Starting The Engine
Cylinder switch and the machine is no longer going to 1. Take UltraGrind to well ventilated area be used, the tank valve must be closed and 2. Check cylinder for overfill the ignition key turned to the off position.
Page 8 PG. 8 ULTRAGRIND 5. Increase throttle to about 75% while dry before replacing. Failure to the engine filter walking very slowly. clean may result in engine overheating. a. never tilt back machine while engine is running. Changing Gear drive lubricant...
Page 9 UltraGrind never allow anyone to operate this machine Proper maintenance of the UltraGrind is the who has not read or cannot understand the responsibility of the owner and/or the operator. given instructions.
Page 10: Specifications
PG. 10 ULTRAGRIND H. Troubleshooting main drive belt Oil Viscosity If the engine runs, but the drive unit will not engage, Choose the viscosity according to the temperature this is usually related to the main drive belt. Without as follows: removing the drive unit you can check and fix the -20˚C -10˚C...
Page 11 ULTRAGRIND PG. 11 • Supply engine oil as specified. • Run the engine for about 3 minutes, stop engine, and check oil leakage around the filter. • Add oil to compensate for oil level drop due to oil filter capacity (See “Preparation” for oil level check on pg.
Page 12: Engine Troubleshooting
PG. 12 ULTRAGRIND ENGINE TROUBLESHOOTING COMMON PROBLEMS & PROBABLE CAUSES SOLUTIONS Engine cranks but will not start • Fuel cylinder is empty Refill cylinder • Shutoff valve is closed Open valve • Clogged, obstructed, kinked or cut fuel or vacuum line Remove obstruction or replace line •...
Page 13: Warning Label Locations
ULTRAGRIND PG. 13 Warning label locations Model: The Ultragrind Propane Powered Grinder Wear approved respiratory protection when the machine is operating.
Page 14 PG. 14 ULTRAGRIND Quick start Guide 1. Read, understand and observe all 5. Set throttle lever 3 to idle [ Important Safety Instructions before position operating the machine (See Pg. 2). 6. Turn key 4 to start [ ] position 2.
Page 15 ULTRAGRIND PG. 15 BODY ASSEMBLY PARTS DESCRIPTION PART # WHEEL ASSEMBLY 156-040 BODY FRAME ASSEMBLY 288-040-100 RIGHT END PLATE 283-040-900R LEFT END PLATE 283-040-900L VACUUM CAPS 040-3015 WHEEL BASE BRACKET 288-040-10 TRANSPORT WHEEL BRACKET 288-040-2300 TRANSPORT WHEEL 156-040-1 BELT COVER...
Page 16 PG. 16 ULTRAGRIND HANDLE ASSEMBLY PARTS DESCRIPTION PART # HANDLE STRUT 283-040-600 WIRE HARNESS 011-762 WHK STARTER SOLENOID 296-SS-581 BATTERY BOX BOTTOM 283-11-2127B BATTERY 12V 276-GTX14 BATTERY BOX TOP 283-11-2127T QUICK RELEASE PIN 625-97320A760 KEY SWITCH 312-308-0385 LANYARD KILL SWITCH...
Page 17 ULTRAGRIND PG. 17 WHEEL AXLE ASSEMBLY PARTS DESCRIPTION PART # AXLE NUT 164-36869 ⁄ -13 X 2 HCS 164-110120382 ⁄ " FLAT WASHER 164-20159 ADJUSTMENT SIDE BAR 283-040-1000 ⁄ -16 X 1 HCS 164-10115 ⁄ FLAT WASHER 164-20156 ⁄ -16 STOVER LOCK NUT 164-22834 ⁄...
Page 18 PG. 18 ULTRAGRIND DRIVE ASSEMBLY PARTS DESCRIPTION PART # GEAR DRIVE ASSEMBLY 040-953 ⁄ -13 STOVER LOCK NUT 164-22836 ⁄ " FLAT WASHER 164-20159 BELT 113-L548 ⁄ -13 X 2 HCS 164-110120382 BELT TENSIONER 011-6-2795 ⁄ -13 X 1 ⁄...
Page 19 ULTRAGRIND PG. 19 DIAMOND DRIVERS PARTS PART # DESCRIPTION PART # 3/8-16 x 2 1/4 FSCS 164-37C225KSCST 3/8-16 X 2 1/2 FSCS 164-37C25KSC DRIVE PLATE 283-040-2255 MOUNT SPACER 283-040-2220 3/8-16 x 1 1/4 HCS 164-10117-SS 283-040-2230 FLEX PLATE 040-2210 HUB RING...
Page 20 You have purchased a quality product. Each of its components has been tested and approved for use by Aztec Products, Inc. It is unlikely that you will ever have a warranty claim if you properly maintain our machine.