Honda 2020 PXC150/A Operation Manual
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Honda 2020 PXC150/A Operation Manual

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Contents
31K97A10
2020 PXC150/A
MOM 17359 (1911)
P. 2
P. 16
P. 48
P. 92
P. 105
P. 127
P. 131

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Table of Contents
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Summary of Contents for Honda 2020 PXC150/A

  • Page 1: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 16 Maintenance P. 48 Troubleshooting P. 92 Information P. 105 Specifications P. 127 Index P. 131 31K97A10 2020 PXC150/A MOM 17359 (1911)
  • Page 2 Welcome Congratulations on your purchase of a new When service is required, remember that Honda vehicle. Your selection of a Honda your Honda dealer knows your vehicle best. makes you part of a worldwide family of If you have the required mechanical “know- satisfied customers who appreciate Honda's how”...
  • Page 3 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...

  • Page 4: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 10 Accessories & Modifications......P. 14 Loading ..............

  • Page 5: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
  • Page 6 Safety Guidelines We recommend that all riders take a certified Make Yourself Easy to See course approved by the Motorcycle Safety Make yourself more visible, especially at night, Foundation (MSF). New riders should start with by wearing bright reflective clothing, positioning the basic course, and even experienced riders yourself so other drivers can see you, signaling will find the advanced course beneficial.
  • Page 7 Safety Guidelines leaks, check the tightness of critical nuts and Keep Your Honda in Safe Condition bolts, and check the handlebar, control levers, It's important to keep your vehicle properly brakes, and wheels. Ride slowly and cautiously. maintained and in safe riding condition.
  • Page 8 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your vehicle colorless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 9: Safety Labels

    Safety Labels Safety Labels serious injury. Read these labels carefully and don't remove them. Safety and information labels on your vehicle If a label comes off or becomes hard to read, provide important safety information and may contact your dealer for a replacement. warn you of potential hazards that could cause PCX150A Continued...
  • Page 10 Safety Labels...

  • Page 11: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● handlebar and feet on the floor. Look for a DOT (Department of Transportation) Keep passenger's hands onto the grab rail certification label on any helmet you buy.

  • Page 12: Riding Precautions

    Riding Precautions Riding Precautions Boots or Riding Shoes Sturdy boots with non-slip soles and ankle protection Break-in Period Jacket and Pants During the first 300 miles (500 km) of running, Protective, highly visible, long-sleeved jacket follow these guidelines to ensure your vehicle's and durable long pants for riding (or a future reliability and performance.
  • Page 13 Riding Precautions Avoid continuous braking. Always use the recommended front/rear ● ● Repeated braking, such as when tires to ensure correct ABS operation. descending long, steep slopes can Combined Braking System (CBS) seriously overheat the brakes, reducing their effectiveness. PCX150 Your vehicle's rear brake system is linked to the For full braking effectiveness, operate both ●...
  • Page 14 Riding Precautions Parking with the Side Stand or Center Parking Stand Park on a firm, level surface. ● Stop the engine. If you must park on a slight incline or loose ● Using the side stand surface, park so that the vehicle cannot Push the side stand down.
  • Page 15 Riding Precautions Refueling and Fuel Guidelines Grab rail Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded gasoline. ● Use recommended octane number. Using ● Center stand lower octane gasoline will result in decreased engine performance. Do not use fuels containing a high ●...

  • Page 16: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.

  • Page 17: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your vehicle's ● cause a crash and you can be seriously handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 18: Operation Guide

    Parts Location Document bag (P.46) Center compartment (P.46) Tool kit (P.46) Throttle grip (P.89) Front brake fluid reservoir (P.82) Front brake lever Brake lock knob PCX150 (P.35) Battery cover (P.70) Battery (P.69) Fuse box (P.102) Coolant reserve tank (P.80) Engine oil drain bolt (P.75) Engine oil fill cap/dipstick (P.74)
  • Page 19 Rear brake lever (P.84) Accessory socket (P.43) Front box (P.47) Rear bake lock lever PCX150A (P.34) Fuel fill cap (P.41) CBS brake fluid reservoir PCX150 (P.82) Helmet holder (P.45) Seat (P.44) Spark plug (P.71) Crankcase breather (P.90) Side stand (P.88) Air cleaner (P.78) Oil plug...
  • Page 20 Instruments switch switch Display Check When the ignition switch is turned ON, initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 21 Clock (12-hour display) To set the clock: (P.23) Speedometer Fuel gauge Remaining fuel when only 1st (E) segment left: approximately 0.34 US gal (1.3 L). This segment flashes when the fuel decreases futher. If the fuel gauge indicator flashes in a repeat pattern or turns off: (P.97) Continued...
  • Page 22 Instruments (Continued) Average fuel mileage meter [AVG] The average fuel mileage is based on the tripmeter. Average fuel mileage since tripmeter was reset is displayed. When “ ” is displayed except after the average fuel mileage has been reset, go to your dealer for service. Odometer [TOTAL] &...
  • Page 23 OIL CHANGE indicator The indicator is turned on whenever the running distance reaches the programmed oil change interval. When the running distance reaches about 600 miles (1,000 km): Reset the indicator for the 1st time. When the running distance reaches about every 4,000 miles (6,000 km) after the 1st time resetting: Reset the indicator whenever it is turned on.
  • Page 24 Instruments (Continued) Display Setting Ordinary display Following items can be changed sequentially. • Clock setting Clock setting mode Clock setting • Backlight brightness adjustment • Changing of speed and mileage unit • Changing of fuel mileage meter unit Backlight brightness Backlight brightness adjustment mode adjustment...
  • Page 25 The following moves the ordinary display at Press switch. The minute digits start flashing. display setting. • The switch is not pressed for about 30 seconds • Turn the ignition switch to the OFF position and then to the ON position Press switch until the desired minute is displayed.
  • Page 26 Instruments (Continued) 2 Backlight brightness adjustment: Press switch. The backlight is set, and then the display moves to the changing of You can adjust the brightness to one of five speed and mileage unit. (speed and mileage levels. unit start flashing.) Press switch, the backlight brightness indicator and backlight brightness...
  • Page 27 3 Changing of speed and mileage unit: Press switch. The speed and mileage unit is set, and then the display moves to the Press switch, the speed and mileage changing of fuel mileage meter unit. (fuel unit start flashing fast. mileage meter unit start flashing.) Press switch to select either “km/h”...
  • Page 28 Instruments (Continued) 4 Changing the fuel mileage meter unit: The established setting can also be set by Press switch, the fuel mileage meter turning the ignition switch to the OFF unit start flashing fast. position. When the speed and mileage unit selecting the “km/h”...
  • Page 29 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned ON position with engine stop switch in the (Run) position.
  • Page 30 Indicators (Continued) Left turn signal indicator Right turn signal indicator Comes on briefly when the Comes on briefly when the ignition ignition switch is turned ON switch is turned ON position. position. ABS (Anti-lock Brake System) indicator PCX150A Comes on when the ignition switch is turned to the ON position.
  • Page 31 BLANK PAGE...
  • Page 32 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop the engine. Turn signal switch Pressing the switch turns the Start button turn signal off. Horn button Headlight dimmer switch •...
  • Page 33 Ignition switch Switches the electrical system on/off, locks the steering, and operates the fuel lid and seat opener switch. Key can be removed when in the OFF position or (Lock) position. Turns electrical system on for starting/riding. SEAT FUEL Operates the fuel lid and seat opener switch.
  • Page 34 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left or Lock the steering when parking to help right. prevent theft. Push the key down, and turn the ignition A U-shaped wheel lock or similar device is switch to the (Lock) position.
  • Page 35 Shutter The shutter will automatically close when you remove the ignition key at the (Lock) The ignition switch for this vehicle is position. equipped with an automatic shutter. After Also you can close the shutter manually. parking the vehicle, close the shutter for theft prevention.
  • Page 36 Rear Brake Lock Be sure the rear brake lock is applied while Unlocking starting and warming up the engine. Squeeze the rear brake lever. Before riding, make sure that the rear brake PCX150A lock is fully released so there is no drag on the rear wheel.
  • Page 37 Unlocking PCX150 Squeeze the rear brake lever and press the Locking brake lock knob down while pushing in the Squeeze the rear brake lever and pull the center button. brake lock knob. Before riding, make sure that the rear brake The rear brake lock will not function if the lock is fully released so there is no drag on rear brake is not adjusted properly.
  • Page 38 Starting the Engine Start your engine using the following procedure, Place the vehicle on its center stand. regardless of whether the engine is cold or warm. PCX150A Lock the rear wheel by squeezing the rear brake lever and setting the rear brake lock lever. This vehicle is equipped with a side stand PCX150 ignition cut-off system.
  • Page 39 Make sure the engine stop switch is in the Press the start button with the throttle (Run) position. completely closed. Release the start button Turn the ignition switch to the ON position. as soon as the engine starts. Continued...
  • Page 40 Starting the Engine (Continued) If you cannot start the engine: If the engine does not start: Place the vehicle on its center stand and Open the throttle fully and press the start squeeze the rear brake lever. button for 5 seconds. With the throttle slightly open (about 1/8 in Repeat the normal starting procedure.
  • Page 41 Riding Starting the Vehicle Acceleration and deceleration To accelerate: Open the throttle slowly. Push the vehicle forward off the center stand. To decelerate: Close the throttle. Lock the rear brake lock. Keep throttle closed. Open (Accelerate) Close (Decelerate) Make sure the side stand and center stand are up.
  • Page 42 Riding (Continued) Braking Close the throttle and apply the front and rear brake levers together. Do not apply the brake lock while riding. It may cause the wheel to lock, reducing control of the vehicle. Rear brake lever Front brake lever...
  • Page 43 Refueling Fuel type: Unleaded gasoline only Opening the Fuel Fill Cap Recommended fuel octane number: Insert the ignition key and turn it to the position of SEAT FUEL. Pump Octane Number (PON) 86 or higher. Push the FUEL side of the fuel lid and seat Tank capacity: 2.11 US gal (8.0 L) opener switch.
  • Page 44 Refueling (Continued) Turn the fuel fill cap counterclockwise and Closing the Fuel Fill Cap remove the fuel fill cap. Install and tighten the fuel fill cap firmly by turning it clockwise. Make sure that the arrow marks on the Arrow marks fuel fill cap and fuel tank are aligned.
  • Page 45 Use accessory devices at your own risk. In no Set the headlight on low beam while the event shall Honda be liable for any damages socket is in use. The battery may run down to your accessory device when in use.
  • Page 46 Storage Equipment Seat Seat Open Turn the handlebar pointed straight ahead. Insert the ignition key and turn it to the Fuel lid and seat Seat position of SEAT FUEL. opener switch Push the SEAT side of the fuel lid and seat FUEL SEAT opener switch.
  • Page 47 Helmet Holder WARNING The helmet holder is located under the seat. Riding with a helmet attached to the A helmet set wire is in the tool kit. holder can interfere with your ability to Use the helmet holder only when parked. safely operate the vehicle and could Helmet holder lead to a crash in which you can be...
  • Page 48 Storage Equipment (Continued) A helmet can be stored in the center Tool Kit/Document Bag compartment. The tool kit and document bag are located Set in the front of the helmet forward. underneath the seat and secured by the Some helmets may not fit in the rubber straps.
  • Page 49 Front Box Open Push the front box lid, then open the front box lid. Close Close the front box lid by pressing the front box lid. The maximum allowable load in the front box shall be no more than 2.0 lb (1.0 kg) Front box lid Make sure that the front box lid is closed securely.

  • Page 50: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 49 Throttle ..............P. 89 Maintenance Schedule........P. 51 Crankcase Breather ........... P. 90 Maintenance Record......... P. 54 Other Adjustments..........

  • Page 51: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your vehicle well-maintained is Environmental Protection Agency (EPA), and the absolutely essential to your safety and to California Air Resources Board (CARB). P.
  • Page 52 Importance of Maintenance Follow these guidelines when performing Maintenance Safety maintenance. Always read the maintenance instructions Stop the engine and remove the key. ● before you begin each task, and make sure that Place your vehicle on a firm, level surface ●...

  • Page 53: Maintenance Schedule

    Maintenance work should be performed in owner. accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer.
  • Page 54 Inspect (clean, adjust, lubricate, or replace, if necessary) dealer, unless you have the necessary tools and are Replace mechanically skilled. Clean Procedures are provided in an official Honda Service Manual (2 P. 122). : Technical. In the interest of safety, have your vehicle serviced by your dealer.
  • Page 55 Maintenance Schedule Frequency Items × 1,000 mi Regular Refer to Replace page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Belt Final Drive Oil 2 Years Brake Fluid 2 Years Brake Shoes/Pads Wear 83, 87 Brake System Brake Lock Operation Headlight Aim Clutch Shoes Wear Side Stand...

  • Page 56: Maintenance Record

    Maintenance Record Distance Odometer Date Performed By: Notes 600 miles (1,000 km) 4,000 miles (6,400 km) 8,000 miles (12,800 km) 12,000 miles (19,200 km) 16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km) 32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km)

  • Page 57: Maintenance Fundamentals

    Maintenance Fundamentals Engine stop switch functions properly. P. 30 Pre-ride Inspection ● Check the following items at regular intervals: To ensure safety, it is your responsibility to perform a Oil level is between the upper and lower level ● pre-ride inspection and make sure that any problem marks.
  • Page 58 Maintenance Fundamentals Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due.
  • Page 59 Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your vehicle unsafe and cause a crash in When ordering colored components, specify which you can be seriously hurt or the model name, color, and code mentioned on killed.
  • Page 60 Maintenance Fundamentals Electrolyte splashes onto your skin: Battery ● Remove affected clothing and wash your Your vehicle has a maintenance-free type skin thoroughly using water. battery. You do not have to check the battery Electrolyte splashes into your mouth: ● Rinse mouth thoroughly with water, and electrolyte level or add distilled water.
  • Page 61 30 days using a charger designed specifically for If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper.
  • Page 62 Bump starting is also not recommended. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher battery and possibly damaging the system.
  • Page 63 For recommended engine oil, see on the circular API service symbol. “Specifications.” P. 128 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MB ●...
  • Page 64 Wipe up spills immediately and wash thoroughly. A concentration of up to 60% will provide better protection in colder climates. Recommended brake fluid: Honda DOT 3 or DOT 4 Brake Fluid or NOTICE equivalent Using coolant not specified for aluminum engines...
  • Page 65 Maintenance Fundamentals Inspecting for Damage Crankcase Breathers Inspect the tires for Service more frequently when riding in rain, at cuts, slits, or cracks that full throttle, or after the vehicle is washed or exposes fabric or overturned. Service if the deposit level can be cords, or nails or other seen in the transparent section of the drain foreign objects...
  • Page 66 Maintenance Fundamentals WARNING Inspecting Tread Depth Inspect the tread wear indicators. If they Riding on tires that are excessively worn become visible, replace the tires immediately. or improperly inflated can cause a crash For safe riding, you should replace the tires in which you can be seriously hurt or when the minimum tread depth is reached.
  • Page 67 Maintenance Fundamentals Have your tires replaced by your dealer. WARNING For recommended tires, air pressure and Installing improper tires on your vehicle minimum tread depth, see “Specifications.” can adversely affect handling and P. 128 stability, and can cause a crash in which Follow these guidelines whenever you replace tires.
  • Page 68 Maintenance Fundamentals Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group The service life of your tires is dependent on of numbers and letters located on the sidewall many factors, including, but not limited to, of the tire.
  • Page 69 Maintenance Fundamentals Air Cleaner This vehicle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one.

  • Page 70: Tool

    Tool The tool kit is stored underneath the seat. P. 46 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Helmet set wire ●...

  • Page 71: Removing & Installing Body Components

    Removing & Installing Body Components Battery Disconnect the positive + terminal from the battery. Remove the battery taking care not to Positive terminal Rubber strap drop the terminal nuts. Installation Install the parts in the reverse order of removal. Always connect the positive + terminal first.

  • Page 72: Battery Cover

    Removing & Installing Body Components Battery Cover Battery Cover Removal Open the seat. P. 44 Press the tabs and remove the battery Tabs cover. Installation Install the parts in the reverse order of removal. Battery cover...

  • Page 73: Spark Plug

    Spark Plug Changing Spark Plug Screw Plug maintenance lid For the recommended spark plug, see “Specifications.” P. 128 Use only the recommended type of spark plug in the recommended heat range. NOTICE Using a spark plug with an improper heat range can cause engine damage.
  • Page 74 Spark Plug Changing Spark Plug Disconnect the spark plug cap from the Install the new spark plug. With the plug spark plug. washer attached, thread the spark plug in Clean any dirt from around the spark plug by hand to prevent cross-threading. base.
  • Page 75 Spark Plug Changing Spark Plug Install the parts in the reverse order of removal. When reinstalling the spark plug cap, take care to avoid pinching any cables or wires.

  • Page 76: Engine Oil

    Engine Oil Checking the Engine Oil Upper level If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Place your vehicle on its center stand on a firm, level surface.
  • Page 77 Engine Oil Adding Engine Oil Adding Engine Oil For the recommended oil and oil selection guidelines, see “Maintenance Fundamentals.” P. 61 If the engine oil is below or near the lower level mark, add the recommended engine oil. Changing Engine Oil, Cleaning P.
  • Page 78 Engine Oil Changing Engine Oil, Cleaning Strainer Screen Place your vehicle on its center stand on a Sealing washer firm, level surface. Place a drain pan under the drain bolt and oil plug. Remove the oil fill cap/dipstick, drain bolt and sealing washer to drain the oil.
  • Page 79 Engine Oil Changing Engine Oil, Cleaning Strainer Screen Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 18 lbf·ft (24 N·m, 2.4 kgf·m) Fill the crankcase with the recommended oil ( P. 61, P. 128) and install the oil fill cap/dipstick.

  • Page 80: Air Cleaner

    Air Cleaner Changing Air Cleaner Element Rear crankcase cover Use a new Honda Genuine air cleaner element or an equivalent specified for your vehicle. NOTICE Using the wrong air cleaner element may cause premature engine wear or performance problems. Bolts...
  • Page 81 Air Cleaner Changing Air Cleaner Element Loosen the screw A. Screw A Remove the air cleaner housing cover by removing the screws B. Air cleaner Remove the air cleaner element. element Remove the duct from the air cleaner element. Duct Install the duct to the new air cleaner element.

  • Page 82: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your vehicle inspected by Check the coolant level in the reserve tank your dealer. while the engine is cold. Adding Coolant Place your vehicle on its center stand on a firm, level surface.
  • Page 83 Coolant Changing Coolant Remove the reserve tank cap and add Reserve tank lid fluid while monitoring the coolant level. Slit Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap. Install the reserve tank lid and floor mat.

  • Page 84: Brakes

    Brakes Checking Brake Fluid Front brake Front brake fluid reservoir Place your vehicle in an upright position on a firm, level surface. Check that the brake fluid reservoir cap is horizontal and that the fluid level is: above the LWR mark. Front brake between the LOWER CBS brake (PCX150)
  • Page 85 Brakes Inspecting the Front Brake Pads Inspecting the Front Brake Inspect the brake pads from in PCX150 front of the brake caliper. Pads Inspect the brake pads from PCX150A front lower side of the brake caliper. Check the condition of the brake pad wear If necessary have the pads replaced by your indicators.
  • Page 86 Brakes Inspecting the Rear Brake Lever Freeplay Inspecting the Rear Brake Lever Lubricate the brake cable with a commercially available cable lubricant to Freeplay prevent premature wear and corrosion. Make sure the brake arm, spring and fastener Place the vehicle on its center stand. are in good condition.
  • Page 87 Brakes Adjusting the Rear Brake Lever Freeplay Adjusting the Rear Brake Lever Adjust by turning the rear brake adjusting nut a half-turn at a time. Freeplay Brake arm pin Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Increase Make sure the cut-out on the adjusting nut is Freeplay...
  • Page 88 Brakes Adjusting the Rear Brake Lever Freeplay Push the brake arm to confirm that there is a gap between the rear brake adjusting nut and brake arm pin. Brake arm Push Brake arm pin Adjusting nut After adjustment, confirm the freeplay of the brake lever.
  • Page 89 The rear brake is equipped with a brake wear the brake, the brake shoes must be replaced. indicator. See your dealer for this service. Brake panel Arrow When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent. Reference mark Brake arm...

  • Page 90: Side Stand

    Side Stand Checking the Side Stand Sit on the vehicle and raise the side stand. Start the engine. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn't stop, have your vehicle inspected by your dealer.

  • Page 91: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the vehicle inspected by your dealer.

  • Page 92: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container to receive deposits. Remove the crankcase breather tube plug from the tube. Remove the crankcase breather plug from the air cleaner case. Crankcase breather tube plug Drain deposits into a suitable container. Install the crankcase breather tube plug.

  • Page 93: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlights for proper alignment. Turn the pinion in or out as necessary using a Phillips screwdriver. Obey local laws and regulations. Pinion Raise Lower...

  • Page 94: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 93 Unstable Engine Operation Occurs Overheating (High coolant temperature Intermittently ..........P. 104 indicator is on) ..........P. 94 Warning Indicators On or Flashing....P. 95 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....P. 95 ABS (Anti-lock Brake System) Indicator ..

  • Page 95: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 36 sequence.

  • Page 96: Overheating

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following Stop the engine using the ignition switch. occurs: Allow the engine to cool with the ignition High coolant temperature indicator switch in the OFF position. ● comes on.

  • Page 97: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your vehicle inspected by your dealer as soon as possible.

  • Page 98: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. PCX150A The ABS indicator may flash if you turn the If the indicator operates in one of the rear wheel while the rear wheel is lifted off following ways, you may have a serious...

  • Page 99: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If this occurs, see your dealer as soon as possible.

  • Page 100: Tire Puncture

    Tire Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tire repair can be risky. If the temporary performed by your dealer. repair fails, you can crash and be After an emergency repair, always have the seriously injured or killed.

  • Page 101: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle All light bulbs on the vehicle are LEDs. If battery charger. there is an LED which is not turned on, see Remove the battery from the vehicle before your dealer for servicing.
  • Page 102 Electrical Trouble Burned-out Light Bulb Headlight/Front Turn Signal Light/ The headlight/front turn signal lights/ Accessory Lamp accessory lamps use several LEDs. If there is an LED which is not turned on, see Front turn signal lights your dealer for servicing. Accessory lamps Accessory lamps Headlight...
  • Page 103 Electrical Trouble Burned-out Light Bulb Brake Light/Taillight/Rear Turn The brake lights/taillights/rear turn signal Signal Light/License Plate Light lights/license plate light use several LEDs. If there is an LED which is not turned on, see Brake lights/Taillights your dealer for servicing. Rear turn signal lights License plate...

  • Page 104: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse PCX150 Before handling fuses, see “Inspecting and Replacing Fuses.” P. 60 Fuse Box Fuses Fuse puller Spare fuses Remove the battery cover. P. 70 Main fuse A Open the fuse box cover. Fuse box cover Pull the main fuse and other fuses out one by one with the fuse puller located...
  • Page 105 Electrical Trouble Blown Fuse PCX150A Fuse puller Spare fuses Main fuse A Fuse box cover Main fuse B...
  • Page 106 Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your vehicle. If unstable engine operation occurs even if sufficient fuel is available, have your vehicle inspected by your dealer as soon as possible.

  • Page 107: Information

    Vehicle Identification Number..... P. 115 Emission Control Systems ......P. 116 Catalytic Converter ......... P. 120 Oxygenated Fuels..........P. 121 Authorized Manuals ........P. 122 Warranty Coverage and Service ....P. 123 Honda Contacts ..........P. 125 Reporting Safety Defects ......P. 126...

  • Page 108: Keys

    Keys Keys Ignition Key Be sure to record the key number provided with the key number plate. Store the spare key and key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all ignition keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the...

  • Page 109: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Odometer Other Features The display locks at 999,999 when the read-out exceeds 999,999. Ignition Switch Leaving the ignition switch in the ON position Tripmeter with the engine stopped will drain the battery. The tripmeter returns to 0.0 when the read-out exceeds 999.9.

  • Page 110: Caring For Your Vehicle

    Frequent cleaning and polishing is important to After the vehicle dries, lubricate any moving ensure the life of your Honda. A clean vehicle parts. makes it easier to spot potential problems.
  • Page 111 Caring for Your Vehicle Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 112 Caring for Your Vehicle Aluminum Components Panels Aluminum will corrode from contact with dirt, Follow these guidelines to prevent scratches mud, or road salt. Clean aluminum parts and blemishes: regularly and follow these guidelines to avoid Wash gently using a soft sponge and plenty ●...
  • Page 113 Caring for Your Vehicle Windscreen Exhaust Pipe and Muffler Using plenty of water, clean the windscreen with When the exhaust pipe and muffler are painted, a soft cloth or sponge. (Avoid using detergents do not use a commercially available abrasive or any kind of chemical cleaner on the kitchen cleaning compound.

  • Page 114: Storing Your Vehicle

    Storing Your Vehicle For more information about storage, refer to If you store your vehicle outdoors, you should the Honda Winter Storage Guide, available from consider using a full-body cover. your dealer. If you won't be riding for an extended period,...

  • Page 115: Transporting Your Vehicle

    Transporting Your Vehicle Transporting Your Vehicle If your vehicle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your vehicle with a wheel or wheels on the ground.

  • Page 116: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling center. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 117: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. To check the VIN, open the seat. P.

  • Page 118: Emission Control Systems

    Compliance with the terms of the Distributor's Warranties for Honda Scooter Emission Control Systems is necessary in order to maintain a valid emissions system warranty. The Vehicle Emission Control Information label is attached to the inside of the center compartment.
  • Page 119 Emission Control Systems Noise Emission Requirements Vehicle emission control information label The EPA requires that vehicles built after January 1, 1983 comply with applicable noise emission standards for one year or 3,730 miles (6,000 km) after the time of purchase when operated and maintained according to the instructions provided.
  • Page 120 Emission Control Systems Ignition Timing Control System Crankcase Emissions Control System The ignition timing control system adjusts the The engine is equipped with a closed crankcase ignition timing to reduce the amount of HC, system to prevent discharging crankcase CO, and NOx produced. emissions into the atmosphere.
  • Page 121 Emission Control Systems Removal of, or puncturing of any part of the Noise Emission Control System ● intake system. TAMPERING WITH THE NOISE CONTROL Lack of proper maintenance. ● SYSTEM IS PROHIBITED: Removing or disabling any emissions ● U. S. federal law prohibits the following acts or compliance component, or replacing any the causing thereof: (1) The removal or compliance component with a noncompliant...

  • Page 122: Catalytic Converter

    A defective catalytic converter contributes to air riding and turn off the engine. Have your pollution and can impair your engine's vehicle serviced as soon as possible. performance. A replacement unit must be an original Honda part or equivalent.

  • Page 123: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 124: Authorized Manuals

    However, if you possess The Service Manual used by your authorized the proper tools, observe the safety standards, dealer is available from your Honda dealer or and are mechanically capable, you should find Helm, Inc. them easy to use.

  • Page 125: Warranty Coverage And Service

    Service Your warranty coverage is not voided if you Coverage perform your own maintenance. However, Your new Honda is covered by the following failures that occur due directly to improper warranties: maintenance are not covered by these Vehicle Limited Warranty ●...
  • Page 126 If you believe you have a problem with your dealership or their designated representative. vehicle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. You will be asked to authorize that inspection, and your dealer will return the results of the inspection.

  • Page 127: Honda Contacts

    Your Honda dealer can also supply information Date of purchase ● about, riding events, and information about Dealer name and address ● safety training available in your local area. We will likely ask your Honda dealer to respond, or possibly acknowledge your comments directly.

  • Page 128: Reporting Safety Defects

    However, NHTSA cannot become involved in individual problems between you, your dealer, or American Honda Motor Co., Inc.

  • Page 129: Specifications

    Specifications Main Components ■ Bore x stroke 2.26 x 2.28 in (57.3 x 57.9 mm) Overall length 75.8 in (1,925 mm) Compression 10.6:1 ratio Overall width 29.3 in (745 mm) Unleaded gasoline Overall height 43.5 in (1,105 mm) Fuel Recommended fuel octane number:Pump Wheelbase 51.8 in (1,315 mm) Octane Number (PON) 86 or higher...
  • Page 130 Tire air pressure Front 29 psi (200 kPa, 2.00 kgf/cm (With more than Recommended Honda DOT 3 or DOT 4 Brake Fluid 200 lb (90 kg) of Rear 36 psi (250 kPa, 2.50 kgf/cm brake fluid added weight) Cooling Front 0.06 in (1.5 mm)
  • Page 131 Specifications Bulbs Torque Specifications ■ ■ Headlight Oil plug 15 lbf·ft (20 N·m, 2.0 kgf·m) Brake light/Taillight Engine oil drain bolt 18 lbf·ft (24 N·m, 2.4 kgf·m) Front turn signal light Rear turn signal light License plate light Accessory Lamp Fuses ■...
  • Page 132 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...

  • Page 133: Index

    Index Taillight............... 101 ABS (Anti-lock Brake System) ....11, 96 ABS (Anti-lock Brake System) Indicator..28 Accessories ............14 Catalytic Converter........120 Accessory Socket ..........43 Center Compartment........46 Air Cleaner............78 Clock ..............19 Average Fuel Mileage Meter......20 Color Label ............
  • Page 134 Helmet Holder..........45 Overheats............. 94 High Beam Indicator........27 Starting ..............36 High Coolant Temperature Indicator ..27 Stop Switch............107 Honda Contacts ..........125 Stopping ............107 Horn Button ............30 Environment ........... 114 Ignition Cut-off System Flooded Engine ..........36 Side Stand............
  • Page 135 Maintenance Recommended Fundamentals ............. 55 Coolant ..............62 Importance ............49 Fuel ................ 41 Record ..............54 Oil ................61 Safety ..............50 Refueling............41 Schedule............... 51 Removal Maximum Weight Limit......15, 127 Battery..............69 Modifications............ 14 Battery Cover ............70 Repair Kit ............
  • Page 136 Stopping Engine ..........107 Storage Warning Indicator On........95 Center Compartment........46 Warranty Coverage and Service ....123 Equipment ............44 Washing Your Vehicle ........108 Front Box.............. 47 Weight Limit ............. 15 Owner’s Manual ........46, 107 Tool Kit..............46 Storing..............
  • Page 137 California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

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