Honda 2024-CBR1000RR-R SB Setup Manual
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Honda 2024-CBR1000RR-R SB Setup Manual

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SET-UP MANUAL
PARTS LIST
2024-CBR1000RR-R SB
RACING KIT
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Summary of Contents for Honda 2024-CBR1000RR-R SB

  • Page 1 SET-UP MANUAL PARTS LIST 2024-CBR1000RR-R SB RACING KIT...

  • Page 2: Safety Messages

    Safety Messages Damage Prevention Messages Your safety and the safety of others is very important. We have provided You will also see other important messages that are preceded by the word important safety messages in this manual and on the CBR1000RR-R SB. NOTICE.
  • Page 3 All information in this publication is based on the latest product information available at the time of approval for printing. Honda Racing Corporation reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
  • Page 4 Important Information • Before using, please confirm compliance with regulations and the necessity of additional equipment according to national race regulations. • This kit is sold as is without warranty, and the entire risk as to quality and performance is with the buyer. •...
  • Page 5 Contents 1. Service Information Combination Meter Function (Racing Kit) 2-36 General Information Recommended Fuel 3. 2024 CBR1000RR-R SB Racing KIt Parts List Engine Oil Level Break-in About This Parts List Inspection/Replacement Parts Engine Groupe Cable & Harness Routing Frame Groupe 3-10 Wiring Diagram 1-13...
  • Page 6 Memo...

  • Page 7: Service Information

    • Honda’s testing has shown that the optimum overall performance of the Honda CBR1000RR-R SB engine power-up kit can be obtained by using an appropriate exhaust system. • No testing was done to verify serviceability or overall quality. Honda makes no claim and assumes to responsibility as to the reliability or quality of these com- ponents.

  • Page 8: Engine Oil Level

    Service Information Engine Oil Level Oil volume is changed over that of the base CBR1000RR-R, and the upper and lower level positions are changed. Place a scribe line at the position shown below on the standard oil level dipstick, with the position of the scribe line becoming the new upper level line and the standard upper level line becoming the lower level line. Recommended engine oil: MOTUL 2376H Oil level gauge/dipstick CBR1000RR-R...
  • Page 9 Coolant temperature After warm-up (more than 70˚C) 10,000 Engine oil Honda Ultra G1 Oil or equivalent Use POWER MODE 1 of HRC PGM-FI setting tool or, if stock vehi- Molybdenum additive oil （JASO Standard MB） cle ECU, use P1 (see owner’s manual).

  • Page 10: Inspection/Replacement Parts

    Service Information Inspection/Replacement Parts Parts Requiring Periodic Inspection/Replacement Item Inspection Interval Replacement Interval Cause Engine Crankcase Every 1,500 km (930 mi) Every 6,000 km (3,700 mi) Crack Alternator cover Every 1,500 km (930 mi) Every 6,000 km (3,700 mi) Crack Cylinder Every 1,500 km (930 mi) Every 6,000 km (3,700 mi)
  • Page 11 Service Information Item Inspection Interval Replacement Interval Cause Oil cooler Every 1,500 km (930 mi) Every 6,000 km (3,700 mi) Damage Water pump Every 1,500 km (930 mi) Every 6,000 km (3,700 mi) Crack Water hose Every 1,500 km (930 mi) Every 6,000 km (3,700 mi) Damage Clutch outer...

  • Page 12: Cable & Harness Routing

    Service Information Cable & Harness Routing DLC connector Optional AD connectors (1, 2) Secure as you like at a location where setting can be done easily DLC connector Secure as you like at a location where setting can be done easily Front sub-harness 8P connector Data logger connector...
  • Page 13 Service Information Left handlebar switch wire Radiator overflow catch tank Radiator overflow tube Left handlebar IMU wire switch wire...
  • Page 14 Service Information Clamp Fuel tank side Catch tank side One-way valve Fuel tank tube joint Fuel tank overflow catch tank Fuel tank overflow tube...
  • Page 15 Service Information ECT sensor 3P (Gray) connector VS sensor 3P (Black) connector Engine sub-harness Engine sub-harness 8P connector...
  • Page 16 Service Information Optional AD connectors (5, 6, 7, 8) 1-10...
  • Page 17 Service Information Optional AD Rear sub-harness connectors (3, 4) 6P connector Transponder sub- harness Transponder sub- harness MYLAPSX2 Transponder 1-11...
  • Page 18 Memo...
  • Page 19 Service Information Wiring Diagram OPAD1 OPAD4 OPAD5 OPAD8 RIGHT HANDLEBAR SWITCH SECONDARY INJECTORS TP SENSOR SHIFT FUEL FUEL LEVEL SUB ECM No.1, No.2 SWITCH STROKE PUMP SENSOR No.3 No.1 ENGINE EGCA LEFT RIGHT SENSOR STOP STARTER WELDING LIGHT LIGHT SWITCH SWITCH (Gr) (Gr)

  • Page 21: Racing Kit

    2. Racing Kit Replacement Parts Part Number Item Refer to the CBR1000RR-R Shop Manual (62MKR50) for the replacement pro- 14520-NLT-G00 LIFTER ASSY., TENSIONER cedure. Install the engine power-up parts. 14525-MFA-D01 GASKET, TESIONER HOLE 14526-NLT-G00 SPACER, TENSIONER LIFTER 90022-NLT-G00 BOLT, FLANGE 6 X 34 22100-NLT-G00 OUTER COMP., CLUTCH •...
  • Page 22 Racing Kit Frame Racing KIt Part Number Item Part Number Item 32100-NLT-G01 HARNESS, WIRE 42302-NLT-000 GUIDE, RR AXLE CNT 32101-NLT-000 SUB HARNESS, LIGHT 42304-NLT-000 COLLAR, RR AXLE R SIDE 32102-NLT-G00 SUB HARNESS, ENG 42314-NLT -000 COLLAR, RR AXLE L SIDE 32110-NLT-000 SUB HARNESS, TRANSPONDER X2 52131-NLT-000...
  • Page 23 Racing Kit Cylinder Head Gasket Selection Tools Select the cylinder head gasket as follows: 1. Temporarily install the standard cylinder gasket (t=0.25 mm) and cylinder. Piston Height Measurement tool: Cylinder Cylinder gascket (MKR standard) Cylinder head dummy collars:...
  • Page 24 Racing Kit 2. Install the washers and cylinder head dummy collars into their proper loca- 4. Set the piston height gauge bracket/height gauge onto the cyliner. tions. 5. Measure the clearance between the upper surface of the cylinder and the piston head at the 2 points on intake and exhaust.
  • Page 25 Racing Kit 6. Select the cyliner head gasket so that the clearance between the cylinder head deck and piston squish area is 0.7 mm (0.03 in). Cylinder Head Gasket Selection Table: Clearance Gasket Identification Squish Gap Cylinder Head Gasket Min. Max.
  • Page 26 2. Through the assembly bolt holes with M6 x 1.0 tap and then disassemble the oil pump. Clean the oil pump throughly, reassemble the oil pump. 3. Apply Honda Ultra G1 oil to the oil pump assembly bolt threads and seating surface.
  • Page 27 Racing Kit Oil Pan Assembly and Installation 1. Apply locking agent to the oil level finder mounting bolt threads. 2. Install the oil level finder and finder plate to the racing kit oil pan, tighten the bolts securely. 3. Apply sealant to the mating surface of the oil pan. Install the oil pan, tighten the oil pan mounting bolts in a crisscross pattern in 2 - 3 steps. Torque: 12 N•m (1.2 kgf•m, 9 lbf•ft) Oil level finder plate (SB racing kit)
  • Page 28 Service Data Valve Timing Measurement & Adjustment On the racing kit cam sprocket, timing marks are on the cam sprocket surfaces. For other installation pro- cedures, see the CBR1000RR-R Shop Manual. Tools required for measuring: Please contact your HRC Service Shop regarding tools for measuring valve timing. (1) LONG BOLT HOLE (FOR VALVE TIMING ADJUSTMENT) Cylinder Top Gauge...
  • Page 29 Service Data (1) FLYWHEEL BOLT (1) CRANKSHAFT ANGLE MEASUREMENT GAUGE SET (1) CYLINDER TOP GAUGE (2) THERMOSTAT (1) FLYWHEEL BOLT (2) WASHER (1) CRANKSHAFT ANGLE MEASUREMENT PLATE SET (1) CYLINDER TOP GAUGE (3) CRANKSHAFT ANGLE MEASUREMENT PLATE (2) CRANKSHAFT ANGLE MEASUREMENT GAUGE SET (4) WASHER (5) NUT Attach the crankshaft angle measurement gauge set Remove the left crankcase cover, flywheel bolt and...

  • Page 30: Service Data

    Service Data (1) CYLINDER TOP GAUGE (1) TIMING MARKS (INDEX LINES) (1) VALVE LIFT MEASUREMENT TOOL SET (2) CAMSHAFT LOCK TOOL Adjustment for IN-OPEN Attach cylinder head correctly without intake/exhaust valves and valve springs attached. (See page 2-15). In order to hold the cam chain in a straight line, adjust with cam chain tensioner A/B, cam chain guide A and tensioner lifter attached.
  • Page 31 Service Data (1) CAM SPROCKET BOLTS (1) DIAL GAUGE (1) CAM SPROCKET BOLTS (1) CAMSHAFT LOCK TOOL (2) BOLTS Temporarily tighten the intake cam sprocket bolts at Turn the crankshaft forward rotation until the intake Loosen the intake cam sprocket bolts. the IN-OPEN crankshaft angle position (BTDC 18.0º).
  • Page 32 Service Data (1) VALVE LIFT MEASUREMENT TOOL SET (1) CAM SPROCKET BOLTS (2) DIAL GAUGE Checking IN-CLOSE timing Turn the crankshaft reverse direction from the IN- OPEN position, and then read the crankshaft angle when the camshaft lift is 1.16 mm (0.063 in) at the inlet valve closed side.
  • Page 33 Service Data Checking EX-OPEN timing Release the camshaft lock bolt. Turn the crankshaft reverse direction from the EX- Turn the crankshaft forward direction and make sure CLOSE position, and then read the crankshaft angle that the EX-CLOSE crankshaft angle is ATDC 9.0º when the camshaft lift is 1.30 mm (0.047 in) at the when the intake camshaft lift is 1.30 mm (0.051 in).

  • Page 34: Cylinder Head Bolt Tightening

    1. Clean the cylinder head bolts and seating surfaces of the cylinder head. Install the racing kit gasket and spacer onto the racing kit tensioner lifter assem- 2. Apply Honda Ultra G1 oil to the cylinder head bolts and seating surface of bly.

  • Page 35: Transmission Set Installation

    Racing Kit Transmission Set Installation 1. Remove and disassemble the transmission (see MKR service manual) Standard Gear Racing kit 2. Assemble the transmission using the SB racing kit mainshaft and gears. ratio (T= Teeth) Gear ratio (T= Teeth) 2.461 (13/32T) 2.400 (15/36T) 1.947 (19/37T) 2.058 (17/35T)
  • Page 36 Racing Kit Clutch Parts Replacement Replace the clutch spring, judder spring, clutch disc set, clutch outer with ST/SB racing kit. Judder spring comp. (ST/SB racing kit) Clutch spring 445N (ST/SB racing kit) Clutch disc set Clutch outer comp. (ST/SB racing kit) (ST/SB racing kit) Note: •...

  • Page 37: Connecting Rod Bolt Tightening

    Break-in procedure: 1. Clean the connecting rod bolts, bolt holes, and seating surfaces. 2. Apply Honda Ultra G1 oil to the connecting rod bolts threads and seating surface. 3. First tighten the connecting rod bearing tab side bolt to the specified torque, then tighten the other bolt.
  • Page 38 Racing Kit Wire Lock Drill hole (3 - 4 mm) Drill hole (3 - 4 mm) Before riding the machine, secure the following bolts and nuts: – Engine oil filler cap – Crankshaft hole cap – Engine oil level dipstick –...

  • Page 39: Quick Shift Kit Installation

    Racing Kit Quick Shift Kit Installation Combination meter indication (COM) 1. Remove the gearshift pedal and pedal link. 2. Install the shift force sensor into the commercially available pedal link rods. 3. Attach the sensor connector to the main wire harness connector. Do not twist the sensor wire. 4.

  • Page 40: Secondary Air Supply System Removal

    Racing Kit Secondary Air Supply System Removal 1. Disconnect the secondary air supply hoses from the cylinder head reed valve covers and air cleaner housing, then remove the air injection control valve. 2. Cut the removed hose 40 mm (1.6 in) from end of the air cleaner housing side. 3.
  • Page 41 Racing Kit 5. Remove the reed valve covers, reed valves and plates from the cylinder head. 6. Replace the standard reed valve to the dummy reed valve (racing kit), the assemble the removed parts in the reverse order of removal. 7.
  • Page 42 Racing Kit 2-22...
  • Page 43 Racing Kit 2GYRO & 3G Sensor (IMU) Relocation Remove the MKR standard 2GYRO & 3G sensor (IMU). 1. Install the grommets (racing kit) and flange collars (racing kit) to the IMU bracket (ST/SB racing kit). 2. Install the 2GYRO & 3G sensor (IMU) to the IMU bracket. Install the collars (racing kit), IMU cover (ST/SB racing kit) and mounting bolts (ST/SB racing kit), then install and tighten the cap nuts (ST/SB racing kit) securely.
  • Page 44 Racing Kit Regulator/Rectifier Bracket Installation Remove the regulator/rectifier. 1. Install the grommets (ST/SB racing kit) and flange collars (ST/SB racing kit) to the regulator/rectifier bracket (ST/SB racing kit). 2. Install the regulator/rectifier to the bracket, secure it with the flange collars (ST/SB racing kit) and flange nuts (ST/SB racing kit). 3.
  • Page 45 Racing Kit Modifying Throttle Housing If using the road version starter/engine stop switch/throttle housing on a handlebar of your choice, replace the housing stop plate with that of the ST/SB racing kit by the procedure below. 1. Remove the top shelter and disconnect the starter/engine stop switch/throttle housing 6P (Blue) and 6P (Black) connectors. 2.
  • Page 46 Racing Kit Hi Throttle Housing, Starter/Engine Stop Switch Installation With racing kit engine stop switch, the starter can operate even with the engine stop switch in the OFF position. 1. Remove the top shelter and disconnect the starter/engine stop switch/throttle housing 6P (Blue) and 6P (Black) connectors. 2.

  • Page 47: Steering Stem Modifying

    Racing Kit Steering Stem Modifying Throttle Body Tube Modification 1. Make the steering stopper pieces from an aluminium block. The piece If your machine is equipped a canister, remove the canister tubes from the dimensions are shown in the illustration below. throttle body and attach boost caps to tube joints.
  • Page 48 Racing Kit Catch Tank Installation Install the radiator overflow catch tank and fuel tank overflow catch tank in proper locations. Route the fuel tank overflow tube properly and connect it to the fuel tank. Refer to page 1-6 for fuel tank overflow tube routing and one-way valve direction and installation. Fuel tank overflow catch tank Radiator overflow catch tank (ST/SB racing kit)
  • Page 49 Racing Kit Sprocket Protector Installation Install the sprocket protector (genuine Honda accessory parts) to the swingarm using the collars, plate and bolt/washers. Sprocket protector (genuine accessory parts) Collars Plate Bolt/washers 2-29...
  • Page 50 Racing Kit 2-30...

  • Page 51: Exhaust Pipe/Muffler Replacement

    Racing Kit Exhaust Pipe/Muffler Replacement When assembling, apply heat-resistant grease (18339-NL9-910) to the exhaust pipes and muffler joint. Always replace the exhaust port gasket with new ones. Exhaust gasket (SB racing kit)
  • Page 52 Racing Kit Cushion Connecting Plate/Cushion Arm Selection Four cushion arm plates/cushion conncting rods are available. Replace them as a set. Part Number Item 52460-NLT-D00 Cushion arm Assy A 52471-NLT-G00 Cushion connecting plate A 52460-NLT-J00 Cushion arm Assy B 52472-NLT-G00 Cushion connecting plate B Cushion connecting plate (SB racing kit) Standard...

  • Page 53: Wheel Speed Sensor

    Racing Kit Wheel Speed Sensor Set to center position of wheel speed Front and rear wheel speed detection are necessary in control by PGM-FI unit sensor and pulser ring hole with the 2024 CBR1000RR-R SB. The speed sensors and pulser rings for vehicle speed detection by front and rear wheel and their brackets are set for the racing kit.

  • Page 54: Front Wheel Speed Sensor Installation

    Racing Kit Front Wheel Speed Sensor Installation Route the speed sensor wire properly, connect the 3P (Black) connector to the The SB racing kit pulser ring cannot be installed on MKR standard wheel and main wire harness near the front upper cowl stay. brake disk rotor.

  • Page 55: Rear Wheel Speed Sensor Installation

    Racing Kit Rear Wheel Speed Sensor Installation Route the rear speed sensor wire properly, connect the 3P (Black) connector to The SB racing kit pulser ring cannot be installed on MKR standard wheel and the main wire harness. brake disk rotor. 3P (Black) connector Remove the rear wheel and then remove the brake disc.
  • Page 56 Racing Kit ｘ 1 0 0 0   r / m i n 00ʼ 00”  0 0 LAP  00 00ʼ 00”  0 0 QS ON - - - MODE 1 G R I P   A N G L E ℃ SPORTS KIT TOTAL A V G .   C O N S . 2 5 .

  • Page 57: Table Of Contents

    2024 CBR1000RR-R SB Racing Kit Parts List Contents Instructions for Use of Parts List..........3- 2 FRAME GROUP ENGINE GROUP F- 1 THROTTLE SET............3- 10 E- 1 CYLINDER HEAD / AIR INJECTION PLUG....3- 3 E- 2 CAM SPROCKET / F- 2 FUEL / RADIATOR CATCH TANK.......

  • Page 58: Instructions For Use Of Parts List

    Replacement parts orders must contain both the part number and the stamped BRTHR ......... Breather number(s) as described below. This is necessary because any changes and modifications are registered at Honda with the pertinent parts and stamped COMB .......... Combination numbers.

  • Page 59: Cylinder Head / Air Injection Plug

    Block No. CYLINDER HEAD / AIR INJECTION PLUG 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 12189-NLT-000 GASKET, CYLINDER 0.15 ........•...

  • Page 60: Cam Sprocket / Cam Chain Tensioner Lifter

    Block No. CAM SPROCKET / CAM CHAIN TENSIONER LIFTER 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 14321-NLT-G00 SPROCKET,CAM ..........14401-MKR-DH1 CHAIN, CAM (114L) (DAIDO) (SCHT-0412L SV) .

  • Page 61: Oil Pan Set

    Block No. OIL PAN SET 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 11210-NLT-010 OIL PAN ........... . . •...

  • Page 62: Oil Level Guage / Oil Filler Cap

    Block No. OIL LEVEL GAUGE / OIL FILLER CAP 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 15611-NF4-900 CAP, OIL FILLER ..........Hole for wire lock.

  • Page 63: Thermostat / Throttle Body

    Block No. THERMOSTAT / THROTTLE BODY 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks 16215-MV4-000 CAP, BOOST ..........•...

  • Page 64: Clutch

    Block No. CLUTCH 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 22100-NLT-G00 OUTER COMP., CLUTCH ........•...

  • Page 65: Transmission Set

    Block No. TRANSMISSION SET 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 23212-NLT-000 SHAFT, MAIN P-2 ..........•...

  • Page 66: Throttle Set

    Block No. THROTTLE SET 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 35130-NLT-000 SW ASSY., ENG STOP ......... •...

  • Page 67: Fuel / Radiator Catch Tank

    Block No. FUEL / RADIATOR CATCH TANK 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks 16898-ZY9-003 CLAMP D, FUEL TUBE ......... . 17357-GE1-670 JOINT A, BREATHER .

  • Page 68: Exhaust Set

    Block No. EXHAUST SET 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 18291-NLT-G00 GASKET, EXH PIPE ..........3-12...

  • Page 69: Swingarm

    Block No. SWINGARM 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks 08P77-MKR-D10 KIT, SPROCKET PROTECTOR ........•...

  • Page 70: Rear Cushion Pivot

    Block No. REAR CUSHION PIVOT 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 52461-NLT-000 ARM A, CUSHION ..........KIT A •...

  • Page 71: Bank Angle Sensor / Regulator

    Block No. BANK ANGLE SENSOR / REGULATOR 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 31510-NLT-G00 STAY, REG ........... •...

  • Page 72: Harness Set

    Block No. HARNESS SET 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 32100-NLT-G01 HARNESS, WIRE ..........•...

  • Page 73: Vfw Sensor

    Block No. VFW SENSOR 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 38510-NLT-000 SENSOR, WHEEL SPD RR ........•...

  • Page 74: Data Logger Set

    Block No. DATA LOGGER SET 2024 CBR1000RR-R SB Ref. Part No. Description Reqd. No. Remarks • 06310-NKZ-680 LAF MEASURE SET ..........•...

  • Page 75: Tool Set

    BOLT 6X55 QTY. 2 Block No. F-10 BOLT 6X55 QTY. 4 TOOL SET 2024 CBR1000RR-R SB FOR ADJUSTING COMPRESSION LATIO BOLT SCREW 6X55 QTY. 4 M5X0.8 QTY. 2 Ref. Part No. Description Reqd. No. Remarks 14421-MKR-D10 ARM A, ROCKER ..........14422-MKR-D10 ARM B, ROCKER .
  • Page 76 2024 CBR1000RR-R SB Part No. Index Part No. Block Part No. Block Part No. Block Part No. Block 06310-NKZ-680 F- 9 14523-HL4-003 E- 2 14525-MFA-D01 E- 2 19010-NLT-000 F- 2 14526-NLT-G00 E- 2 19320-MFL-R11 E- 5 32100-NLT-G01 F- 7 19505-KS6-700 E- 1 32101-NLT-000 F- 7...
  • Page 77 2024 CBR1000RR-R SB Part No. Index Part No. Block Part No. Block Part No. Block Part No. Block 38501-MCS-G01 F- 7 42515-NLS-000 F- 8 90308-NLT-000 F- 4 38502-MCS-G01 F- 7 42611-NLS-000 F- 8 90309-357-000 F- 4 38506-MCS-G00 F- 7 61104-428-010 F- 6 90536-NL9-000 F- 4...
  • Page 78 2024 CBR1000RR-R SB Part No. Index Part No. Block Part No. Block Part No. Block Part No. Block 94101-06000 E- 7 94101-14000 F- 10 94109-12000 E- 3 94301-08140 F- 10 95001-45520-40 F- 2 95002-02070 E- 5 95002-40800-08 F- 2 95005-50670-30 F- 2 95701-06025-00 F- 10...
  • Page 79 Honda Racing Corporation Sales Department 3-15-1, Senzui, Asaka-shi. Saitama-Pref., 351-0024 JAPAN...
  • Page 81 ©Honda Motor Co., Ltd. 2024 ©Honda Racing Corporation 2024 Published by Honda Racing Corporation Printed in JAPAN 00X32-NLT-G100 A.24.08 O SN...

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