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This manual must be read in its entirety before installation of this burner.
Installation must be performed by a qualified technician and must adhere
to the standards set by the local regulatory authorities.
www.clearrushco.com
www.clearrushco.com
1-877-638-5234
1-877-638-5234
ACL HIGH EFFICIENCY BURNER ASSEMBLY
Installation Manual
Installation Manual
for the
for the
ACL 5500
ACL 5500
Combustion Safety
Combustion Safety
Controller
Controller
WARNING
ACL is not responsible for the misuse or
incorrect application of this product.
(403) 638-5234
(403) 638-5234
Clear Rush Co.
Box 1898, 5406 Township Road 325B
Sundre, AB
T0M 1X0
Canada
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Table of Contents
Related Manuals for ACL ACL 5500
Summary of Contents for ACL ACL 5500
- Page 1 This manual must be read in its entirety before installation of this burner. Installation must be performed by a qualified technician and must adhere to the standards set by the local regulatory authorities. ACL is not responsible for the misuse or incorrect application of this product. Clear Rush Co.
- Page 2 ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller...
- Page 3 ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller ACL 5500 Provides ACL 5500 Provides SINGLE & THREE TRIALS FOR IGNITION FLAME MONITORING INDICATION OF: PILOT ON, POWER ON, & MAIN ON FIRST OUT ANNUNCIATION & SHUTDOWN FOR: •FLAME FAIL •REMOTE SHUTDOWN...
- Page 4 Once the gas is lit, the flame becomes a current path for flame acknowledgment and the unit stops sparking. After the pilot has been proven for 20 seconds (factory set) the ACL 5500 will allow gas to the main burner.
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Page 5: Installation
Flame current test leads • Operator’s manual The ACL 5500 can be mounted in a Class I, Div 2 area; usually close to the MOUNTING burner. The 10’ of high voltage lead, (longer length not recommended) must be run in the non- metallic flex (provided) or free air. If the high voltage lead is run in the non-metallic flex, a conduit seal (provided) must be installed. - Page 6 NOTE: A jumper must be placed between terminal numbers 34 and 36 when the ACL 5500 is being used for a single burner application.
- Page 7 ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller Specifications DC Specifications DC SPECIFICATIONS DC ONE BURNER TWO BURNER VOLTAGE 12 VDC 24VDC 12 VDC 24 VDC CURRENT 0.206A 0.139A 0.292A 0.200A POWER 2.472W 3.336W 3.504W 4.80W SOLENOID OUTPUT...
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Page 8: Burner System
Ignition Pneumatic Module Control Box Blue Brown Yellow Yellow Yellow To Ignitor/Flame Prewired in Control Box Rod Ground To Ignitor/Flame Rod Note: If remote mounting of ignition module is preferred, the ACL 5000R remote mount kit is available upon request... - Page 9 ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller ACL 5500 12/24 VDC 2 Burner System Proof of Closure MUST BE DRY CONTACTS. Burner #2 Burner #1 Jumper when not in use MUST BE IN CLOSED POSITION S/D Valve P.O.C.
- Page 10 Ignition Pneumatic Module Control Box Blue Brown Yellow To Ignitor/Flame Note: If remote mounting of ignition Yellow Yellow Prewired in Control Box Rod Ground module is preferred, the ACL 5000R remote To Ignitor/Flame Rod mount kit is available upon request...
- Page 11 ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller ACL 5500 120/240 VAC 2 Burner System Proof of Closure MUST BE DRY CONTACTS. Burner #2 Burner #1 Jumper when not in use MUST BE IN CLOSED POSITION S/D Valve P.O.C.
- Page 12 ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller Flame Signal Test Procedure 1. Turn power off to ACL controller 2. Remove High-Voltage Ignition wire from Ignition Module and insert meter leads with test harness as shown 3. Turn on power and initiate start sequence 4.
- Page 13 Pilot Assembly Note: This pilot assembly can be used as a stand alone unit using adjustable bracket or incorporated with our ACL-HE-ON Burner assembly as shown. Simply un- screw 3/4” bulkhead located on ACL-HE-ON Burner. ACL HE-ON Burner Front View...
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Page 14: Control Box Dimensions
ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller ACL 1500 Pilot Assembly 3/4" PIPE BARREL ACL-P1500 FUEL PILOT NOZZLE CONNECTION GROUND VENTURI AIR/FUEL MIXER ACL M50A Pilot Assembly 1/8" ACL-M50A M50A PILOT ASSEMBLY ACL-IR-ASSY-3/16 NOZZLE INSERT PILOT NOZZLE... - Page 15 ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller BMS Trouble Shooting Guide BMS Troubleshooting Guide BMS Troubleshooting Guide Fails to attempt ignition Fails to Attempt Ignition Fails to Attempt Ignition Replace fuse 4 amp max for 5100 and 5500 6.4 amp max for...
- Page 16 ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller NOTES _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________...
- Page 17 ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller NOTES _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________...
- Page 18 ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller NOTES _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________...
- Page 19 ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller NOTES _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________...
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Page 20: Limited Warranty
Liability Statement ACL Manufacturing Inc. Shall not be liable for any special, indirect, consequential or other damages of a like general nature, including, without limitation, loss of profits or production, or loss of expenses of any nature incurred by the buyer or any third party.