Table of Contents
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ACL
ACL 5100 COMBUSTION SAFETY CONTROL
Manufacturing Inc.
INSTALLATION
MANUAL
FOR
ACL 5100
COMBUSTION SAFETY
CONTROLLER
WARNING
This manual must be read in its entirety before installation of this controller.
Installation must be performed by a qualified technician and must adhere to the
standards set by the local regulatory authorities.
ACL is not responsible for the misuse or incorrect application of this product.
805 Main Ave. West - Box 2002 Sundre, Alberta T0M 1X0 - Phone: (403) 638-5234 - Fax: (403) 638-4973 - Email: aclmfg@telus.net
Website: www.aclmfg.com
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Table of Contents
Related Manuals for ACL 5100
Summary of Contents for ACL 5100
- Page 1 ACL is not responsible for the misuse or incorrect application of this product. 805 Main Ave. West - Box 2002 Sundre, Alberta T0M 1X0 - Phone: (403) 638-5234 - Fax: (403) 638-4973 - Email: aclmfg@telus.net...
- Page 2 ACL 5100 COMBUSTION SAFETY CONTROL Manufacturing Inc.
- Page 3 ACL 5100 SAFETY COMBUSTION CONTROL ACL 5100 PROVIDES •SINGLE & THREE TRIALS FOR IGNITION •FLAME MONITORING •INDICATION OF PILOT ON & SYSTEM ON •ALARM INDICATION OF FLAME FAIL, POWER FAIL, & SHUTDOWN •REMOTE STOP AND START CAPABILITIES •PRE-PROGRAMMED LOGIC (NO PROGRAMMING NECESSARY) •...
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Page 4: Theory Of Operation
Once the gas is lit, the flame becomes a current path for flame acknowledgment and the unit stops sparking. After the pilot has been proven for 20 seconds (factory set) the ACL 5100 will allow gas to the main burner. -
Page 5: Installation
Operator’s manual MOUNTING The ACL 5100 can be mounted in a Class , Div 2 area; usually close to the burner. The 10’ of high voltage lead, (longer lengths are not recommended) must be run in the non- metallic flex (provided) or free air. If the high voltage lead is run in the non-metallic flex, a conduit seal (provided) must be installed. - Page 6 The contacts must be closed in order for controller to start. Once start is initiated, the contacts from proof of closure switch can then change state. The system on light indicates power supplied to the ACL 5100. When it is SYSTEM ON flashing it indicates there has been a power failure.
- Page 7 ACL 5100 SAFETY COMBUSTION CONTROL SPECIFICATIONS DC ONE BURNER 12 VDC 24VDC VOLTAGE 0.204A 0.186A CURRENT 2.4W 4.5W POWER SOLENOID OUTPUT 5 amp 250 V Per Output RATINGS OPERATING -40 C to 60 C TEMPERATURE 1 micro amp minimum FLAME SENSITIVITY FLAME FAILURE 0.8 seconds maximum...
- Page 8 ACL 5100 COMBUSTION SAFETY CONTROL ACL 5100 12/24 VDC Note: Must be dry contacts. Proof of Closure Must be in closed state Jumper when not in use Valve POCSwitch initially for controller to start Proof of Closure Remote Start Remote Start Button...
- Page 9 ACL 5100 SAFETY COMBUSTION CONTROL ACL 5100 120/240 VAC Note: Must be dry contacts. Proof of Closure Must be in closed state Jumper when not in use Valve POCSwitch initially for controller to start Proof of Closure Remote Start Remote Start Button...
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Page 10: Valve Train
ACL 5100 COMBUSTION SAFETY CONTROL Valve Train - Pneumatic Proof of Closure Valve ACL5100 Supply 12-24 VDC 120 VAC50/60 Hz Ignition Control System High Voltage Ignition Wire Provides Flame Gauge Gauge Fail / S/D&Ignition Note C Pilot Pilot Manual Regulator Shutoff 1/4"... - Page 11 ACL 5100 SAFETY COMBUSTION CONTROL Valve Train - Electric Solenoid Valves ACL5100 Supply 12-24 VDC 120 VAC50/60 Hz Ignition Control System High Voltage Ignition Wire Provides Flame Gauge Gauge Fail / S/D&Ignition NoteA Pilot Pilot Manual 1/4" Solenoid Regulator Shutoff...
- Page 12 ACL 5100 COMBUSTION SAFETY CONTROL Flame Signal Test Procedure 1. Turn power off to ACL controller 2. Remove High-Voltage Ignition wire from Ignition Module and insert meter leads with test harness as shown 3. Turn on power and initiate start sequence 4.
- Page 13 Pilot Assembly Note: This pilot assembly can be used as a stand alone unit using adjustable bracket or incorporated with our ACL-HE-ON Burner assembly as shown. Simply un- screw 3/4” bulkhead located on ACL-HE-ON Burner. ACL HE-ON Burner Front View...
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Page 14: Pilot Assembly
ACL 5100 COMBUSTION SAFETY CONTROL PILOT ASSEMBLY Ignitor/Flame Rod Ceramic Metal Strain Note: Do not drill Insulator Relief out pilot orifice Air Shutter Approx 1/8 " Gap 1/8" Gas Setting to inside Connection edge of Nozzle Pilot Adjustable ACLM50 Ground Lug. - Page 15 ACL 5100 SAFETY COMBUSTION CONTROL NOTES _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ Manufacturing Inc.
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Page 16: Limited Warranty
Liability Statement ACL Manufacturing Inc. Shall not be liable for any special, indirect, consequential or other damages of a like general nature, including, without limitation, loss of profits or production, or loss of expenses of any nature incurred by the buyer or any third party.