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Summary of Contents for Asada 400SA
- Page 1 Large Diameter Existing Pipe Cutting Machine （Air Motor Operated） PIPE SAW 400SA INSTRUCTION MANUAL 【Read through this manual carefully before using the machine.】...
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Page 2: Table Of Contents
PIPE SAW 400SA SAFETY PRECAUTIONS Thank you for choosing the PIPE SAW 400SA. ● This manual should be handed over to the end user. ● The content of this manual must be thoroughly read and understood securely before operation. ● Please save this manual for immediate reference when required. -
Page 3: Safety Instructions
PIPE SAW 400SA SAFETY INSTRUCTIONS ● To prevent accidents such as fire, electrical shock and injury, always follow the "SAFETY INSTRUCTIONS" described below. ● Before using the machine, read all "SAFETY INSTRUCTIONS" to use it correctly according to the instructions. - Page 4 PIPE SAW 400SA WARNING ◆ Keep visitors away. Do not let visitors touch the machine and air hose or operate the machine. All visitors, especially children, should be kept away from the work area to avoid injury. ◆ Do not force the machine.
- Page 5 PIPE SAW 400SA WARNING ◆ Maintain the machine with care. Keep the saw blade sharp and clean for better and safer performance. If the saw blade used is worn, damaged or improper for an intended purpose, the motor and machine will be overloaded. This may cause the machine to generate heat, emit smoke or cause fire, or you may get injured.
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Page 6: Operating Instructions
PIPE SAW 400SA OPERATING INSTRUCTIONS ● In addition to the general instruction given above, follow the precautions given below before operating the PIPE SAW 400SA. DANGER ◆ Do not cut a pipe which contains live gas or residual gas. Sparks or cutting heat from the motor can cause ignition or explosion. - Page 7 ◆ Do not cut the work piece which requires more than capacity. If cut the work piece which requires more than capacity, the saw blade may be broken. ◆ Use the Asada genuine saw blade. If use the other saw blade, there may be a possibility to cause accidents unexpectedly.
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Page 8: Components Of The Machine
PIPE SAW 400SA COMPONENTS OF THE MACHINE Name of Parts Plug Main Body Air Motor Main Body Grip ② Machine Plate Operating Handle Side Grip Vise Ball valve Saw Guide ① Vise top surface warning label Muffler Guide plate Saw Blade... -
Page 9: Specifications
PIPE SAW 400SA Specifications Description PIPE SAW 400SA HSS Code No. PS401SA Steel pipe 1/2"〜12"（thickness：9㎜ or less）※〜24" with optional Cutting Capacity Stainless Steel pipe 1/2"〜12"（thickness：9㎜ or less） Motor Air Motor 1120W Air Consumption 2㎥/min Stroke 57㎜ No-load Stroke/Min 40〜400min （SPM）... -
Page 10: Optional Accessories
PIPE SAW 400SA Optional Accessories Saw blades Guide plate complete for each size Cutting Oil (Refer to the table below.) (Refer to the table below.) (Threading oil white) (ST014) Cutting Name Size Code No. pcs/set Remarks Capacity 320×8T 〜 6"... -
Page 11: Preparations
PIPE SAW 400SA PREPARATIONS Carrying the Machine ● Carry the machine putting in the storage box. CAUTION ◆ The machine is heave(Vise 8kg, Main Body 11kg), be sure to carry it by two people. When lifting it, bend your knees to avoid a load on your waist. -
Page 12: Operation
PIPE SAW 400SA OPERATION ● Before starting operation, always read the instructions in "SAFETY INSTRUCTIONS" and "OPERATING INSTRUCTIONS" (pages 2 to 6). WARNING ◆ Make sure to close Ball Valve of the unit before connecting Air Hose. If Air Hose is connected to the machine with Ball Valve opened, the unit may start suddenly, leading a serious injury or accident. - Page 13 PIPE SAW 400SA ① Mark the cutting position on the pipe． ② Completely remove foreign matters and stains from the pipe and vise jaw. If the vise is fixed with the foreign matters remained, it may loosen during cutting. Cutting position Or, the pipe cannot be cut straight.
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Page 14: How To Set The Main Body
PIPE SAW 400SA How to set the main body ① Disconnect the power plug． Rotary bush Rotary shaft ② Check that there is no foreign matter in the rotary Insert shaft of the main body and the rotary bush of the vise. -
Page 15: How To Set The Guide Plate
PIPE SAW 400SA How to set the guide plate ① Select the guide plate conforming to the size of U－notch saw blade． ② Set U − notch of "guide plate" to the "guide Guide plate plate fixing bolt"（2spots）with the back of the saw blade passes through the gap of "guide."... -
Page 16: Cutting
PIPE SAW 400SA CUTTING CAUTION Ball valve ◆ When cutting the mortar lining Close casting pipe, be sure to wear the face mask to prevent dust. ◆ Avoid forcible usage which will lead to a saw blade stop during cutting. - Page 17 PIPE SAW 400SA ⑤ The air filter of the unit is equipped with auto drain function. Water will be discharged periodically from the bottom of the air filter when it gets collected. In case of discharging the water manually, turn Air Filter the knob at the bottom to the left.
- Page 18 PIPE SAW 400SA ⑦ Rotate the operating handle counterclockwise and cut the pipe slowly. Rotate the handle with the force that does not decrease the stroke speed． When the motor gets a heavy load during the operation, the motor automatically stops.
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Page 19: Cutting The Buried Pipe
PIPE SAW 400SA Cutting the buried pipe ① When cutting the buried pipe, dig down to α secure working space. Minimum working Machine Pipe size Size A Size B Size C space W working angle 150A 210㎜ 215㎜ 425㎜ 200㎜... -
Page 20: Cutting The Vertical Pipe
WARNING ◆ Vise should be installed by two people. PIPE SAW 400SA is a heavy item (Vise: 8kg, Unit: 13kg). Installing by one parson may cause a serious injury by dropping the unit. ◆ Be sure to set the cut-off side to the top. -
Page 21: Cleaning The Parts
PIPE SAW 400SA Cleaning the Parts ● Clean chips, mud, sand, and water stuck to the saw using the wire brush. Wipe off cutting oil scattered on the machine or in the area using waste cloth. CAUTION ◆ Do not blow off chips using compressed air. -
Page 22: Maintenance & Inspection
PIPE SAW 400SA MAINTENANCE & INSPECTION WARNING ◆ Before starting inspection or maintenance, always turn the switch off and disconnect the attachment plug from the receptacle. The machine will start running suddenly, it will lead to accident or injury. ● Check, clean and repair / replace the following areas regularly. -
Page 23: Troubleshooting
PIPE SAW 400SA TROUBLESHOOTING ● Before asking for repairs, check following troubleshooting. If the problem cannot be solved, contact with the shop you purchased or our sales office. ● Troubles due to misuse or improper applications are not covered by warranty. - Page 24 ● Customer Memo Please fill in for your record in the future. The information is helpful for inquiry and ordering parts. Products Number： Date Purchased： Store Purchased the Unit： Ver.02 Code No. IM0464 A...
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