BWT PERMAQ PRO 2000 Installation And Operating Manual

BWT PERMAQ PRO 2000 Installation And Operating Manual

Reverse osmosis plant
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Installation and Operating Manual
UK
®
BWT PERMAQ
PRO 2000
Reverse Osmosis Plant
www.bwt-group.com

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Summary of Contents for BWT PERMAQ PRO 2000

  • Page 1 Installation and Operating Manual ® BWT PERMAQ PRO 2000 Reverse Osmosis Plant www.bwt-group.com...
  • Page 3: Table Of Contents

    13.4 Start-up Test ........................25 13.5 Operating Journal ......................26 ® 13.6 Spare Parts List BWT PERMAQ Pro 2000 ..............27 13.7 Spare Parts Drawing ......................28 13.8 Options ..........................29 13.8.1 Option 1 - Hose Connector Kit ..................29 13.8.2 Option 2 - Softening Units ...................
  • Page 4: General Information

    ® PERMAQ Pro 2000 total desal- salts and minerals ination plant. Your BWT PERMAQ® Pro 2000 that have been This installation and operating plant is constructed in a com- removed from the manual contains...
  • Page 5: Positioning Of The Plant

    (option) overflows. * SDI: 3.0 %/min the RO plants are WxDxH: Water quality (contact BWT for technical advice) Content Symptom Preventive action Can in some cases be micro-filtrated TOC, BOC and Can cause slimy as well as firm hard film.
  • Page 6: Water Connections

    ¾" flexible pressure pletely (see encl. 13.7 Pos. hoses. stock complete ELECTRICAL assembly kits for the BWT  Now switch on the plant CONNECTIONS PERMAQ ® Pro 2000 series. power supply. The plant will The best operating result is ob- now be operating.
  • Page 7: Adjustment Of Recirculation Amount

    Permeate capacity  Outlet amount E.g. if the feed water tempera-  Permeateca pacity ture is 8 °C, for an BWT ® PERMAQ Pro 2030 it means Ex.: BWT PERMAQ ® Pro 2020 that the permeate capacity will ® BWT PERMAQ...
  • Page 8: Automatic Functions

    Maintenance intervals preserved at a standstill lasting compiled by updating BWT 3 days or longer, and by ® PERMAQ Pro’s operating ground water the membranes journal “13.5 Operating jour- must be preserved at a standstill nal”.
  • Page 9: Troubleshooting

    Troubleshooting This section deals with the problems that may arise on the plant. 9.2.1 The plant capacity has dropped...
  • Page 10: The Quality Of The Treated Water Is Higher Than 20 Μs/Cm

    9.2.2 The quality of the treated water is higher than 20 µS/cm 9.2.3 Alarm: Low feed water pressure...
  • Page 11: Alarm: Transport Pump

    9.2.4 Alarm: Transport pump 9.2.5 Indication: Level low...
  • Page 12: Alarm: Level High

    9.2.6 Alarm: Level high 9.2.7 The plant is not operating 9.2.8 Alarm: The transport pump stops and starts Check AQUA Flex’s manual chapter 6. Troubleshooting 9.2.9 Hard water is measured at the soft-water tap Check softening plants manual for troubleshooting...
  • Page 13: Survey Of Alarm Conditions

    LED’s flash slowly (½ Hz) LED’s flash rapidly (5 Hz) ® BWT PERMAQ Pro emits beep tone at Alarm condition (Nothing is working), which can only be neutralised by rectifying the fault, then switching the plant OFF for 5 seconds and switching ON again.
  • Page 14: Settings

    Use of DIP-switch: No. 1 High-pressure pump No. 2 Transport pump ® No. 3 Selection of BWT PERMAQ Pro 2000 model No. 4-6 Transport pump Factory settings DIP-switch F3 – Fuse (Transport pump) F2 – Fuse (High pressure pump) F4 –relay...
  • Page 15: Technical Specification

    10. TECHNICAL SPECIFICATION 10.1 Technical specifications ® BWT PERMAQ Pro 2000 series Signature Description Type/data High-pressure pump 2,2 kW, 4,45A High-pressure pump 4,0 kW, 7,9A High-pressure pump 4,0 kW, 7,9A CIP pump P2 (option) 0,85 kW, 4,5A Transport pump P3a (option)
  • Page 16: Technical Data

    10.2 Technical data BWT PERMAQ ® 2010 2020 2030 2040 2060 2080 Capacity l/h* 1200 1700 2300 2800 3300 Number membranes Maximum water recovery 75-80 Salt retention >99 Conductivity µS/cm* <20 Weight (full) Power connection V/Hz 400/50 Power consumption kW/m³...
  • Page 17: Functional Description

    (desalinated water) is pipe from your usual supplier or Check that the water quality is then led to consumption and can from BWT. <20 µS/cm. This e.g. be collected in a reservoir. The membrane can now be...
  • Page 18: Annex

    13. ANNEX 13.1 P&I Diagram 13.2 Layout drawings 13.3 Wiring diagram 13.4 Start-up test 13.5 Operating journal 13.6 Spare-parts list BWT PERMAQ ® Pro 2000 13.7 Spare-parts drawing 13.8 Options 13.9 Declaration of conformity...
  • Page 19 13.1 P&I Diagram...
  • Page 20: Layout Drawings

    13.2 Layout Drawings...
  • Page 21: Wiring Diagram

    13.3 Wiring Diagram...
  • Page 25: Start-Up Test

    NO, the problem does not concerns the plant or the installation The plant - we mean only the part of the whole installation which was delivered by BWT (i.e only the plant). The installation - we mean the piping etc. leading to the plant.
  • Page 26: Operating Journal

    13.5 Operating Journal Maintenance intervals should be performed as described below in the Operating Journal. Replacement frequency ® of wearing parts shown in section 13.6 Spare Parts List BWT PERMAQ Pro 2010-2080.
  • Page 27: Spare Parts List Bwt Permaq Pro 2000

    Antiscalant pump 100513000 Antiscalant flow switch 110844420 ¾” Solenoid valve, (Pro 2010-2040) 200752006 ¾” Solenoid valve, (Pro 2010-2040) 200752008 1” Solenoid valve, (Pro 2060-2080) 200752010 1” Solenoid valve, (Pro 2060-2080) 200752012 * Contact your local BWT dealer for detailed information.
  • Page 28: Spare Parts Drawing

    13.7 Spare Parts Drawing...
  • Page 29: Options

    For BWT PERMAQ Pro 2010-2080 reverse osmosis unit you can select between following options, contact **BWT Sales for further information. 13.8.1 Option 1 - Hose Connector Kit BWT carry complete assembly kits (hose kits) for BWT Part No.: 656530195 ® PERMAQ Pro 2000 reverse osmosis unit.
  • Page 30: Option 7 - Conductivity Meter Including A 4-20 Ma Output

    Option 9 - Mixed-bed If a water quality < 0,5 µS/cm is required, we recom- Part No.: ** mend a BWT HOH Demi Mix (a mixed-bed unit) for post-treatment of the reverse osmosis water. 13.8.10 Option 10 - Upgrade Kit...
  • Page 31: Option 12 - Preparation For Cip

    13.8.12 Option 12 – Preparation for CIP Part No.: 451202016 for Pro 2010-2040 Preparation for CIP consists of connections which ena- ble installation of a CIP unit on the RO plant Part No.: 451202007 for Pro 2060-2080 13.8.13 Option 13 – Stationary CIP During normal operation, depending on inlet, water quality, temperature, operating conditions etc, the RO membranes will successively loose capacity due to the...
  • Page 32: Option 16 - Frequency Control Of Hp-Pump

    Every third month the reservoir mus tbe rinsed and cleaned before filling in new antiscalant. Above-mentioned dosing amounts are calculated on basis of our standard dimensioning conditions; if you are in doubt, BWT will be pleased to calculate the correct amounts for your plant. 13.8.16 Option 16 –...
  • Page 33: Declaration Of Conformity

    EC Declaration of Conformity for Machinery Directive 2006/42/EC, Annex II, A Low Voltage Directive EMC Directive BWT HOH A/S Geminivej 24 - DK-2670 Greve tel.: +45 43 600 500 - fax: +45 43 600 900 bwt@bwt.dk - www.bwt.dk Herewith declares that: BWT PERMAQ ®...
  • Page 34 Notes ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 35 Notes ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 36 Fax: +33 1 4922 45 45 E-Mail: office@bwt.at E-Mail: bwt@bwt.de E-Mail: info@cillichemie.com E-Mail: bwt@bwt.fr BWT Belgium NM. BWE Česká Republika s.r.o. BWT Polska Sp. z o.o. BWT Hungária Kft. Leuvensesteenweg 633 Lipovo 196 -Cestlice ul. Polczyhska 116 Keleti út. 7. CZ-251 01 Říčany...

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