BWT Permaq Pro 2100 Series Installation And Operating Manual
BWT Permaq Pro 2100 Series Installation And Operating Manual

BWT Permaq Pro 2100 Series Installation And Operating Manual

Reverse osmosis plant

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Installation and Operating Manual
EN
EN
BWT PERMAQ
®
PRO 2110-2140
Reverse Osmosis Plant
1

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Summary of Contents for BWT Permaq Pro 2100 Series

  • Page 1 Installation and Operating Manual BWT PERMAQ ® PRO 2110-2140 Reverse Osmosis Plant...
  • Page 3: Table Of Contents

    IST OF ONTENTS GENERAL EXPLANATION OF WORDS PLACING OF PLANT WATER QUALITY WATER CONNECTIONS ELECTRICAL CONNECTIONS COMMISSIONING OF THE PLANT Adjustment of outlet amount V2 Adjustment of recirculation amount V1 OPERATING MANUAL FOR OPERATOR MENU MAINTENANCE AND TROUBLE-SHOOTING Maintenance: Trouble-shooting: 9.2.1 Plant capacity has dropped 9.2.2...
  • Page 4: General

    1. GENERAL This assembly and operating tested in our factory and sub- treated water; instruction applies to BWT sequently disassembled for the lower fig- PERMAQ ® PRO 2100 total transport. All you have to do is ure, the better demineralisation plants.
  • Page 5: Water Quality

    RO plant: approximate weight of the RO The raw water, which is to be plant in operation. However, treated in the BWT PERMAQ ® Connect soft water to the outlet remember to consider the PRO 2100 plant, must be of a...
  • Page 6: Electrical Connections

    Outlet fuse ance with local regulations. 13 A per- excl. of meate Reser- The electrical connection to the 1520 ¾” voir BWT PERMAQ ® PRO 2100 socket con- plant must be as follows: sump- tion Mini- 2100 16 A Series fuse incl.
  • Page 7: Commissioning Of The Plant

    10C. ply of the plant. PRO 2120 1200 E.g. if the raw water tempera- PRO 2130 1700 ture is 8 C, on an BWT The plant is now operating. PERMAQ ® PRO 2110 unit it PRO 2140 2300 Check that the motor runs in means that the permeate ca- the right direction.
  • Page 8: Operating Manual For Operator Menu

    the outlet amount is adjusted 4. Conductivity – can be read (This screen display is protect- correctly. on the conductivity meter QIS1 ed with a password (see chap- ter 14.0)) 5. Also make a note in the We recommend that both coun- logbook of the raw-water pres- ter nuts are loosened while the Press Mimic : on the mimic...
  • Page 9 8.9 Operation Setting 2 When the button is activated, it Valves change colour (black = changes position between closed, white = open.) off/on. 8.14 Functions in Mimic: 8.5 Functions in Opera- By pressing on valve or pump, tion: the option for manual opera- tion of components is given.
  • Page 10 8.16 Alarm setting 8.22 Alarm log: 8.26 Information in Alarm History: In this screen display you can see the latest 128 alarms with date and time of the alarm’s occurrence. When more than 128 alarms have occurred, the oldest occurrences will be de- leted.
  • Page 11: Maintenance And Trouble-Shooting

    -and read: membranes must be preserved contacting in case of stops lasting 7 days Capacity permeate: FI1 or longer. BWT A/S Capacity Concentrate: FI2 Tlf.: +45 43600500 When preserving, fill the mem- Service Department. Conductivity: QIS1 branes with a solution of: Inlet pressure raw water: PI1 9.
  • Page 12: Trouble-Shooting

    never drop to values under pH this will damage the membrane Cleaning/Replacement of 3. In that case there is a risk and will lead to a drop in the Membrane. that the bisulphite oxidizes into capacity. 9.2.3 Plant switches off sulphuric acid.
  • Page 13: Reservoir Pump (Option) Will Not Operate

    9.2.5 Reservoir pump 9.2.7 Plant reservoir runs when this connection is (option) will not pump (option) stops active and there is a “request” operate. for water, the pressure switch is and starts defective – replace it. Check Plant reservoir pump (option) Check stops and starts at 10-15 sec.
  • Page 14: Technical Data/Specifications

    TECHNICAL DATA/SPECIFICATIONS 10.1 Technical data: PRO-2100 SERIES PRO-2110 PRO-2120 PRO-2130 PRO-2140 Capacity l/h* 1200 1700 2300 Max water recovery, % Salt retention, %* <99 <99 <99 <99 Conductivity, µS/cm* <20 <20 <20 <20 Elect. connection, V Power consumption, kW/m³ Electr. frequency, Hz Pipe inlet, ¾"...
  • Page 15: Technical Specifications

    10.2 Technical specifications Sign Plant type Designation Type/data 2110 and 2120 High-pressure pump 3x400V, 50 Hz, 2.2 kW 2130 High-pressure pump 3x400V, 50 Hz, 4,0 kW 2140 High-pressure pump 3x400V, 50 Hz, 4,0 kW FI 1 Joint Flow meter Ø32 PVC FI 2 Joint Flow meter...
  • Page 16: Functional Description

    The plant is not equipped with ter to the plant. CIP plant as standard. This can BWT CIP 4 is an acid clean- Dismount the U-lock placed at be obtained as an option; ing agent used for dissolving the top of the membrane pipe.
  • Page 17 Item No. : 70 19 57 010 Start CIP-pump P2 again and let the CIP fluid circulate for Never use sulphuric acid approx. 5-10 minutes. If the for CIP cleaning as CIP fluid is very turbid, a new there is a risk of precipitation CIP cleaning must be per- of gypsum (calcium sulphate).
  • Page 18: Various Enclosures

    14. VARIOUS ENCLOSURES 14.1 Lay-out drawing 14.2 Principle diagram 14.3 Service- and maintenance diagram 14.4 Operational log-book 14.5 Spare parts drawing 14.6 Spare parts list RO 14.7 Spare parts list CIP 14.8 Circuit diagram 14.9 Declaration of Conformity...
  • Page 19: Layout Drawing

    14.1 Layout drawing...
  • Page 20: Diagram Of Principles

    14.2 Diagram of Principles...
  • Page 21: Service And Maintenance Diagram

    14.3 Service and Maintenance diagram...
  • Page 22: Operating Logbook

    14.4 Operating logbook...
  • Page 23: Spare Part Drawing

    14.5 Spare part drawing...
  • Page 24: Spare Part List Ro

    14.6 Spare part list RO Recommended Position RO plant Item No. spare parts ½” needle valve w. counter nuts 200731004 ¾” needle valve w. counter nuts 200731006 ¾” ball valve 200742006 ¾” ball valve 200742006 ¼” test valve PVC 200721020 ¾”...
  • Page 25: Spare Parts List Cip 2100-Series

    Recommended Position RO plant Item No. spare parts Ø32, 3-way ball valve PVC 200718032 Ø32, ball valve PVC 200712032 Pressure switch 0.8 bar (permeate) 452550008 ½” non-return valve brass 200726004 4” pressure pipe 451404079 4” Membrane 451404960 4” clasp 451404090 O-ring for 4”...
  • Page 26: Circuit Diagram

    14.8 Circuit diagram...
  • Page 52: Declaration Of Conformity

    EC Declaration of Conformity for Machinery Directive 2006/42/EC, Annex II, A Low Voltage Directive EMC Directive BWT HOH A/S Geminivej 24 - DK-2670 Greve tel.: +45 43 600 500 - fax: +45 43 600 900 bwt@bwt.dk - www.bwt.dk herewith declares that: ®...
  • Page 54 Fax: +33 1 4922 45 45 E-Mail: office@bwt.at E-Mail: bwt@bwt.de E-Mail: info@cillichemie.com E-Mail: bwt@bwt.fr BWT Belgium NM. BWE Česká Republika s.r.o. BWT Polska Sp. z o.o. BWT Hungária Kft. Leuvensesteenweg 633 Lipovo 196 -Cestlice ul. Polczyhska 116 Keleti út. 7. B-1930 Zaventem CZ-251 01 Říčany...

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