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SALT ELECTROLYSIS SYSTEM
SYSTÈME D'ÉLECTROLYSE SALINE
SISTEMA DE ELECTROLISIS SALINA
SISTEMA PER L'ELETTROLISI DEL SALE
SALZ-ELEKTROLYSE- SYSTEM
SISTEMA DE ELECTRÓLISE SALINA
INSTALLATION AND MAINTENANCE MANUAL
MANUEL D'INSTALLATION ET D'ENTRETIEN
MANUAL DE INSTALACION Y MANTENIMIENTO
MANUALE DI INSTALLAZIONE E MANUTENZIONE
EINBAU-UND BETRIEBSANLEITUNG
MANUAL DE INSTRUÇOES E MANUTENÇAO
Model.
53799
53800
53801
53802
53803
53804
EASY SALT
ES-70
ES-90
ES-180
ES-70+
ES-90+
ES-180+
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Summary of Contents for Astralpool EASY SALT ES-70
- Page 1 SALT ELECTROLYSIS SYSTEM SYSTÈME D’ÉLECTROLYSE SALINE SISTEMA DE ELECTROLISIS SALINA SISTEMA PER L’ELETTROLISI DEL SALE SALZ-ELEKTROLYSE- SYSTEM SISTEMA DE ELECTRÓLISE SALINA EASY SALT ES-70 Model. 53799 ES-90 53800 ES-180 53801 ES-70+ 53802 ES-90+ 53803 ES-180+ 53804 INSTALLATION AND MAINTENANCE MANUAL MANUEL D’INSTALLATION ET D’ENTRETIEN MANUAL DE INSTALACION Y MANTENIMIENTO MANUALE DI INSTALLAZIONE E MANUTENZIONE...
- Page 2 The instructions given in this manual describe the operation and maintenance of EASY SALT ES-70, ES-90 and DOM180 Salt Electrolysis Systems, and their corresponding versions with PH/ORP control extensions (EXT-1). For optimum performance of the EASY SALT Salt...
- Page 3 Before installing or replacing any component, disconnect the equipment from the mains, and use exclusively spare parts supplied by ASTRALPOOL. Taking into account the fact that the equipment produces heat, it must be installed in places with sufficient ventilation. Fan openings ...
- Page 4 1.- Pump. 6.- Power supply. 2.- Aspiration. 7.- Pool control panel. 3.- Return. 8.- Filter. 4.- Electrolysis cell. 9.- Other equipment. 5.- Control panel. (heat exchanger, UV, etc.) Fig.1 Recommended installation diagram (EASY SALT ES-XX units).
- Page 5 1.- Pump. 9.- Other equipment 2.- Aspiration. (heat exchanger, UV, etc.) 3.- Return. 10.- Dosage pump 4.- Electrolysis cell. 11.- pH-minus tank 5.- Control panel. 12.- Aspiration filter 6.- Power supply 13.- ORP sensor 7.- Pool control panel. 14.- pH sensor 8.- Filter 15.- Injection valve Fig.2 Recommended installation diagram (EASY SALT ES-XX units, and their corresponding ES-XX+ versions with integrated control...
- Page 6 INSTALLATION: _______________________________________________________________________________________________ 4.1. Installation of the power supply Always install the POWER SUPPLY of the EASY SALT system VERTICALLY on a solid and rigid surface (wall) as shown in the recommended installation diagram (Figs. 1,2). In order to guarantee a good state of conservation, the POWER SUPPLY should be installed in a well-ventilated dry place.
- Page 7 ASTRALPOOL distributor. The cable connecting the electrolysis cell and the power supply should never exceed the maximum...
- Page 8 Fig. 8 4.5. Installation of the external flow detector (optional, not supplied with the unit). Install the saddle supplied in a section of the pipe at the entrance to the electrolysis cell. It should always be installed in a horizontal position relative to the ground (see Fig.
- Page 9 To install the control terminal, proceed as follows: OPTION A: installation using the original ASTRALPOOL cable ref. ES-020-XX (XX indicates the cable length in meters). OPTION B: installation using a standard 6-conductor signal cable (each conductor must have a 0,22 mm minimum cross section).
- Page 10 4.7. Controls and indicators EASY SALT electrolysis systems are equipped with a control panel in the front (Figs. 12, 13). Fig. 12. ES-XX+ models control panel. Fig. 13. ES-XX+ models control panel. Key “” (decrease production / programming menu Key “” (increase production / programming menu navigation).
- Page 11 Besides basic operations, the EASY SALT electrolysis system has three inputs for voltage-free contacts, enabling the connection of additional external controls. They are located on connector [CN7] of the power card (Fig. 17). Fig. 14 The logic associated to these three inputs can be programmed during the system configuration process (see section 5.2) [FS] OPTIONAL EXTERNAL FLOW DETECTOR CONTROL (not included with the equipment): input for potential-free contact.
- Page 12 [or] ORP / RESIDUAL CHLORINE control (EXT-1 models): input for potential-free contact. This input can be used to install an external controller of the electrolysis system (ORP, RESIDUAL CHLORINE, PHOTOMETER, etc.). To that purpose connect two cables from the potential-free contact, placed in the external controller, to the corresponding input [or] placed in the system’s control card.
- Page 13 5. OPERATION: _____________________________________________________________________________________________________ 5.1. System on stand-by The system goes into “STAND-BY” when the “” [1] key is pressed until the “0%” light blinks. When this occurs, there is no production in the electrolysis cell. Fig. 18 5.2. System configuration The EASY SALT system can be reconfigured through a menu accessed from the control panel.
- Page 14 Fig. 20 System programming flow-sheet.
- Page 15 5.3. Production level selection To select the desired production level, press the “” [1] / “” [14] keys until the production level light blinks. The system information screen [11] will display the value of the production scale light [4]. The system will set its production to the desired level after a few seconds. Fig.
- Page 16 5.5. Integrated pH controller The integrated pH / ORP controller is supplied with a default factory calibration and programmed with the following parameters: SETPOINT pH=”7.2” / ORP=”700 mV” IMPORTANT: In order to have a correct regulation of the pH value, the Total Alkalinity of the pool water must be maintained in the range 60–120 ppm CaCO .
- Page 17 5.5.4. ORP SETPOINT PROGRAMMING Keep the “SET” [26] key pressed until the light displays the desired ORP value within the 600 – 850 mV range. Release after selection. Fig. 25 5.5.5. SAFETY STOP CONFIGURATION OF THE DOSAGE PUMP (PUMP-STOP FUNCTION) The integrated pH controller has a security system (PUMP-STOP FUNCTION) acting on the dosage pump which allows to avoid the following situations: ...
- Page 18 Fig. 27. 5.6. Alarms HIGH SALT LEVEL If too much salt has been added, the production level will automatically fall beneath the selected level. The “HIGH SALT” [7] light will stay on. In this case, empty part of the pool (10%, for instance) and add fresh water to reduce the salt concentration. To precisely measure the salt level, we recommend the use of a portable salinity-temperature meter LOW SALT LEVEL ...
- Page 19 1. Submerged gas detector. System running. 2. Gas detected. Insufficient flow. System off. Fig. 29 OPTIONAL EXTERNAL FLOW DETECTOR / FLOW SWITCH (not included with the equipment) During the system configuration process (point 5.2), the input for the external flow switch is activated (factory-programmed default value), the system will automatically switch off production, with the “FLOW”...
- Page 20 ELECTRODES The EASY SALT system has a light indicating malfunction of the electrolysis cell electrodes [13]. This usually occurs at the end of the electrodes ’useful life, when they lose their power. However, although this is a self-cleaning system, this malfunction could also be due to excessive scaling on the electrodes when the system operates with hard water with a high pH value.
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