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Astralpool EASY SALT ES-70 Installation And Maintenance Manual
Astralpool EASY SALT ES-70 Installation And Maintenance Manual

Astralpool EASY SALT ES-70 Installation And Maintenance Manual

Salt electrolysis system

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SALT ELECTROLYSIS SYSTEM
SYSTÈME D'ÉLECTROLYSE SALINE
SISTEMA DE ELECTROLISIS SALINA
SISTEMA PER L'ELETTROLISI DEL SALE
SALZ-ELEKTROLYSE- SYSTEM
SISTEMA DE ELECTRÓLISE SALINA
INSTALLATION AND MAINTENANCE MANUAL
MANUEL D'INSTALLATION ET D'ENTRETIEN
MANUAL DE INSTALACION Y MANTENIMIENTO
MANUALE DI INSTALLAZIONE E MANUTENZIONE
EINBAU-UND BETRIEBSANLEITUNG
MANUAL DE INSTRUÇOES E MANUTENÇAO
Model.
53799
53800
53801
53802
53803
53804
EASY SALT
ES-70
ES-90
ES-180
ES-70+
ES-90+
ES-180+

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Summary of Contents for Astralpool EASY SALT ES-70

  • Page 1 SALT ELECTROLYSIS SYSTEM SYSTÈME D’ÉLECTROLYSE SALINE SISTEMA DE ELECTROLISIS SALINA SISTEMA PER L’ELETTROLISI DEL SALE SALZ-ELEKTROLYSE- SYSTEM SISTEMA DE ELECTRÓLISE SALINA EASY SALT ES-70 Model. 53799 ES-90 53800 ES-180 53801 ES-70+ 53802 ES-90+ 53803 ES-180+ 53804 INSTALLATION AND MAINTENANCE MANUAL MANUEL D’INSTALLATION ET D’ENTRETIEN MANUAL DE INSTALACION Y MANTENIMIENTO MANUALE DI INSTALLAZIONE E MANUTENZIONE...
  • Page 2 The instructions given in this manual describe the operation and maintenance of EASY SALT ES-70, ES-90 and DOM180 Salt Electrolysis Systems, and their corresponding versions with PH/ORP control extensions (EXT-1). For optimum performance of the EASY SALT Salt...
  • Page 3 Before installing or replacing any component, disconnect the equipment from the mains, and use exclusively spare parts supplied by  ASTRALPOOL. Taking into account the fact that the equipment produces heat, it must be installed in places with sufficient ventilation. Fan openings ...
  • Page 4 1.- Pump. 6.- Power supply. 2.- Aspiration. 7.- Pool control panel. 3.- Return. 8.- Filter. 4.- Electrolysis cell. 9.- Other equipment. 5.- Control panel. (heat exchanger, UV, etc.) Fig.1 Recommended installation diagram (EASY SALT ES-XX units).
  • Page 5 1.- Pump. 9.- Other equipment 2.- Aspiration. (heat exchanger, UV, etc.) 3.- Return. 10.- Dosage pump 4.- Electrolysis cell. 11.- pH-minus tank 5.- Control panel. 12.- Aspiration filter 6.- Power supply 13.- ORP sensor 7.- Pool control panel. 14.- pH sensor 8.- Filter 15.- Injection valve Fig.2 Recommended installation diagram (EASY SALT ES-XX units, and their corresponding ES-XX+ versions with integrated control...
  • Page 6 INSTALLATION: _______________________________________________________________________________________________ 4.1. Installation of the power supply Always install the POWER SUPPLY of the EASY SALT system VERTICALLY on a solid and rigid surface (wall) as shown in the recommended installation diagram (Figs. 1,2). In order to guarantee a good state of conservation, the POWER SUPPLY should be installed in a well-ventilated dry place.
  • Page 7 ASTRALPOOL distributor. The cable connecting the electrolysis cell and the power supply should never exceed the maximum...
  • Page 8 Fig. 8 4.5. Installation of the external flow detector (optional, not supplied with the unit). Install the saddle supplied in a section of the pipe at the entrance to the electrolysis cell. It should always be installed in a horizontal position relative to the ground (see Fig.
  • Page 9 To install the control terminal, proceed as follows: OPTION A: installation using the original ASTRALPOOL cable ref. ES-020-XX (XX indicates the cable length in meters). OPTION B: installation using a standard 6-conductor signal cable (each conductor must have a 0,22 mm minimum cross section).
  • Page 10 4.7. Controls and indicators EASY SALT electrolysis systems are equipped with a control panel in the front (Figs. 12, 13). Fig. 12. ES-XX+ models control panel. Fig. 13. ES-XX+ models control panel. Key “” (decrease production / programming menu Key “” (increase production / programming menu navigation).
  • Page 11 Besides basic operations, the EASY SALT electrolysis system has three inputs for voltage-free contacts, enabling the connection of additional external controls. They are located on connector [CN7] of the power card (Fig. 17). Fig. 14 The logic associated to these three inputs can be programmed during the system configuration process (see section 5.2) [FS] OPTIONAL EXTERNAL FLOW DETECTOR CONTROL (not included with the equipment): input for potential-free contact.
  • Page 12 [or] ORP / RESIDUAL CHLORINE control (EXT-1 models): input for potential-free contact. This input can be used to install an external controller of the electrolysis system (ORP, RESIDUAL CHLORINE, PHOTOMETER, etc.). To that purpose connect two cables from the potential-free contact, placed in the external controller, to the corresponding input [or] placed in the system’s control card.
  • Page 13 5. OPERATION: _____________________________________________________________________________________________________ 5.1. System on stand-by The system goes into “STAND-BY” when the “” [1] key is pressed until the “0%” light blinks. When this occurs, there is no production in the electrolysis cell. Fig. 18 5.2. System configuration The EASY SALT system can be reconfigured through a menu accessed from the control panel.
  • Page 14 Fig. 20 System programming flow-sheet.
  • Page 15 5.3. Production level selection To select the desired production level, press the “” [1] / “” [14] keys until the production level light blinks. The system information screen [11] will display the value of the production scale light [4]. The system will set its production to the desired level after a few seconds. Fig.
  • Page 16 5.5. Integrated pH controller The integrated pH / ORP controller is supplied with a default factory calibration and programmed with the following parameters: SETPOINT pH=”7.2” / ORP=”700 mV” IMPORTANT: In order to have a correct regulation of the pH value, the Total Alkalinity of the pool water must be maintained in the range 60–120 ppm CaCO .
  • Page 17 5.5.4. ORP SETPOINT PROGRAMMING Keep the “SET” [26] key pressed until the light displays the desired ORP value within the 600 – 850 mV range. Release after selection. Fig. 25 5.5.5. SAFETY STOP CONFIGURATION OF THE DOSAGE PUMP (PUMP-STOP FUNCTION) The integrated pH controller has a security system (PUMP-STOP FUNCTION) acting on the dosage pump which allows to avoid the following situations: ...
  • Page 18 Fig. 27. 5.6. Alarms HIGH SALT LEVEL  If too much salt has been added, the production level will automatically fall beneath the selected level. The “HIGH SALT” [7] light will stay on. In this case, empty part of the pool (10%, for instance) and add fresh water to reduce the salt concentration. To precisely measure the salt level, we recommend the use of a portable salinity-temperature meter LOW SALT LEVEL ...
  • Page 19 1. Submerged gas detector. System running. 2. Gas detected. Insufficient flow. System off. Fig. 29 OPTIONAL EXTERNAL FLOW DETECTOR / FLOW SWITCH (not included with the equipment)  During the system configuration process (point 5.2), the input for the external flow switch is activated (factory-programmed default value), the system will automatically switch off production, with the “FLOW”...
  • Page 20 ELECTRODES  The EASY SALT system has a light indicating malfunction of the electrolysis cell electrodes [13]. This usually occurs at the end of the electrodes ’useful life, when they lose their power. However, although this is a self-cleaning system, this malfunction could also be due to excessive scaling on the electrodes when the system operates with hard water with a high pH value.