Related Manuals for Bison HHBD01SK-01
Summary of Contents for Bison HHBD01SK-01
- Page 1 ELECTRIC CHAIN HOIST OPERATING AND MAINTENANCE MANUAL (Capacity: 1~5T) 3 Phase /230~460V 60HZ...
- Page 2 308.65 HHBD05SK- 4.02 230/460 11.2 379.19 Cap. Head Room (H) Product Code: Tons Inches Inches Inches Inches Inches Inches Inches Inches HHBD01SK-01 19.69 23.43 12.60 11.81 7.87 1.57 1.22 0.94 HHBD02SK-01 23.62 25.39 12.99 12.60 9.06 1.93 1.37 1.18 HHBD03SK-01 29.53...
- Page 3 180.78 559.97 02+WPC05 Cap. Head Room (H) Product Code: Tons Inches Inches Inches Inches Inches Inches Inches Inches Inches Inches Inches HHBD01SK-01+WPC01 18.11 23.43 12.60 11.81 1.57 1.22 0.94 5.59 9.09 8.11 4.37 HHBD02SK-01+WPC02 22.05 25.39 12.99 12.60 1.93 1.37 1.18...
- Page 4 Dual Speed Hoist Lifting Motor Load Lift Lifting Speed Motor Control Pendant Cord Cap. Power Supply Rated Current Chain Total Net Weight: Chain Height (Ft/Min) Power Voltage Length Product (amps) Size Ø Fall Code: Lines Volts (3- Tons Fast Slow Volts @230v @460v...
- Page 5 Dual Speed Hoist + Trolley Load Trolley Lifting Motor Pendant Lift Lifting Speed Motor Power Control Chain Trolley Motor Trolley Flange Total Net Cap. Rated Current Cord Weight (Lbs): Height (Ft/Min) Power Supply Voltage Size Chain Speed (Ft/Min) Output Width Weight (amps) Length...
- Page 6 Introduction This manual is provided by Bison Lifting Equipment covering the safe operation and maintenance procedures for the Electric Chain Hoist. This manual contains instructions on installation, general operating procedures and maintenance instructions. Contents Electric Chain Hoist Operators Manual Warning Page...
- Page 7 Dual Voltage Adjustment: All hoists come with the option of using either 460v or 230v power supply. The default voltage on all hoists is 460v. This can be adjusted as follows: 1. Transformer Connection: The transformer like the hoist is wired as standard from the factory for an incoming power supply of 460v.The Red wire (0V) of the transformer is connected to T2 of the reversing contactor.
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Page 8: Installation
Installation 1. Install the hoist to a support structure. It is the user/ owner’s responsibility to ensure the chosen support structure has the sufficient strength to support the hoist and the rated working load. 2. Connect the hoist to the appropriate power supply. (For hoists with motorized trollies, ensure the hoist is correctly wired to the trolley before connecting the mains power supply) 3. - Page 9 Hoists with Motorized Trolley Installing an electric chain hoist to the motorized trolley and fitting the trolley to a beam: Insert the suspension shaft into the side plate G and lock it with the suspension shaft bolt, slotted nut and split pin. Ensure the branches of the split pin are fully bent. Place the wheels of side plate G on the left flange of the beam, ensuring the side guide rollers are contacting the flange.
- Page 10 Power Supply Connection The power supply cable connects directly to the trolley’s switch box. [WARNING: It is advised to use a certified electrician when connecting the unit to the mains power supply] 1. After removing the switch box cover insert the cable into the switch box. 2.
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Page 13: Operation
Operation Hoisting: Dual speed models are controlled by pushing the pendent buttons down in 2 stages of depression. Single depression engages a slow speed. Full depression engages the fast speed. Install the hoist to a support structure. It is the user/ owner’s responsibility to ensure the chosen support structure has the sufficient strength to support the hoist and the rated working load. -
Page 14: Maintenance
Maintenance The inspection procedure advised is based on ANSI/ASME B30.16. The following definitions are from ANSI/ASME B30.16. Inspection Classification The inspection procedure is divided into two general grades based upon the intervals at which inspection should be performed. Hoist Service Duty Average % of rated capacity Duty 0 to 33%... -
Page 15: Periodic Inspection
Periodic Inspection The following is required to be inspected periodically: ANSI/ASME B30.16 requires all hoists subject to disassembly of load suspension parts, to undergo a load test after re-assembly to pass full inspection. Requirements of frequent inspection: Evidence of loose bolts, nuts, or rivets. Evidence of wear, corrosion, cracks, or distortion to parts such as load blocks, suspension housing, chain attachments, clevises, coupling, suspension bolts, shafts, gears, bearings, pins and rollers. - Page 16 The drum brake lining must be checked and measured to ensure there is sufficient friction material. If there is absent brake lining or excessive wear, the brake drum and/or the motor cover should be replaced. Brake Drum Lining (Single Speed) Default Replace Hoist Capacities:...
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Page 17: Chain Inspection
Chain Inspection Inspect the chain for excessive, stretch, wear, corrosion or cracks. If the load chain shows any of these signs, the chain must be replaced immediately. It is most vital that (P) and (D) be measured and inspected on the chain links. 1. - Page 18 Trolley Brake Inspection Inspect the trolley’s brake lining for wear. If the trolley’s brake lining measures the “Replace” value or a higher dimension, discard and replace the trolley’s brake assembly. Brake Drum Lining (Single Speed) Default Replace Hoist Capacities: Inches Inches 1 Ton 0.31...
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Page 19: General Maintenance
Hook Inspections Inspect the hook for damage such as cracks, bends and excessive wear. While inspecting the hook, measure points K, T and U. Refer to the table below to judge whether the measurement is within the tolerance or not. If the measurement reaches the value in column “Replace”... -
Page 20: Troubleshooting
Troubleshooting Trouble Probable Cause Remedy Lack of power supply. Check to see you are getting the appropriate supply of power. Loose cables or faulty Remove the covers to inspect the cables and electrical No response from hoist electrical components. components for any obvious damage or loose connections. whilst operating buttons. - Page 21 Electric Chain Hoist Drawing Housing...
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Page 22: Parts List
Parts List Housing Fan Cover Body B Bolt Oil Plug Toothed Lock Washer Plug Gasket Snap Ring Set Pin S Fan Washer Gasket G O Ring Gear Case Bolt Lock Washer Toothed Lock Washer Spacer Oil Cap Assembly Motor Cover Assembly Oil Plug B Bolt Eyebolt Gasket... - Page 23 Electric Chain Hoist Drawing Gearing...
- Page 24 Parts List Gearing Bearing Holder Name Plate Bolt N.A. Snap Ring Set Pin S Ring A Gear Plate Pinion Assembly Spring Lock Washer Seal A Bolt Ball Bearing A Ball Bearing E Load Sheave Gear assembly B Seal B Ball Bearing F Ball Bearing B Spacer A Snap Ring...
- Page 25 Electric Chain Hoist Drawing Hook 2 Fall Models. Single Fall Models. Single Fall Models. 2 Fall Models.
- Page 26 Parts List Hook Suspender T Suspender G Connecting Yoke Coupling Bolt Slotted Nut Split Pin Top Hook Assembly Hook Latch Assembly Connection Shaft O Ring Plate A Screw Shaft Assembly A O Ring Shaft plug Screw N.A. Load Chain Bottom Hook Set Bottom Hook Assembly A Hook Latch Assembly Bottom Block Assembly...
- Page 27 Electric Trolley Drawings...
- Page 28 Parts List Motorized Trolley Electrical Components Connection Box Connection Cover Gasket Spacer Screw Screw Cable connection assembly Plate Assembly Screw /Spring Washer Screw /Spring Washer Contactor Screw /Spring Washer Terminal Plate Contactor Screw /Spring Washer Screw /Spring Washer Cord Cover Support Gasket Cord Cover Screw /Spring Washer Warning Seal...
- Page 29 Electric Trolley Drawings...
- Page 30 Parts List Motorized Trolley Electrical Components Socket Bolt Motor Cover Assembly Brake Drum Assembly Brake Spring Bumper Motor Shaft with Rotor Ball Bearing Guard Motor Frame with Stator Coil Cover Terminal Plate Screw/ Spring Washer Terminal Cover Gasket Terminal Cover Gasket Screw/ Spring Washer Screw/ Spring Washer Bolt...