Related Manuals for Bison HHBD01SK-01
Summary of Contents for Bison HHBD01SK-01
- Page 1 ELECTRIC CHAIN HOIST USER MANUAL THIS OPERATOR’S MANUAL IS EFFECTIVE FOR THE FOLLOWING MODELS: 1 – 5 TON CAPACITY 3 – PHASE 230V/ 460V SINGLE & DUAL SPEED MODELS...
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Page 2: Table Of Contents
TABLE OF CONTENTS HOIST SPECIFICATIONS • Single Speed Hoist ................Page 3 • Single Speed Hoist + Trolley .............. Page 4 • Dual Speed Hoist .................. Page 5 • Dual Speed Hoist + Trolley ..............Page 6 HOIST INSTALLATION • Pre-installation ..................Page 7 •... -
Page 3: Single Speed Hoist
TECHNICAL SPECIFICATIONS SINGLE SPEED HOIST Capacity Headroom (C) Product Code tons inches inches inches inches inches inches inches inches HHBD01SK-01 19.69 23.43 12.60 10.75 7.25 1.57 1.22 0.94 HHBD02SK-01 23.62 25.39 12.99 14.00 9.50 1.93 1.37 1.18 HHBD03SK-01 29.53 30.91 15.55... -
Page 4: Single Speed Hoist + Trolley
SINGLE SPEED HOIST + TROLLEY Capacity Headroom (C) Product Code tons inches inches inches inches inches inches inches inches inches inches inches inches HHBD01SK-01 18.1 23.43 12.6 12.25 1.65 1.22 4.87 0.94 4.37 8.11 5.59 9.09 +WPC01 HHBD02SK-01 25.39 12.99 12.75... -
Page 5: Dual Speed Hoist
TECHNICAL SPECIFICATIONS DUAL SPEED HOIST Capacity Headroom (C) Product Code tons inches inches inches inches inches inches inches inches HHBDSK01-01D 20.15 23.54 12.6 11.81 8.31 1.57 1.26 0.94 HHBDSK02-01D 22.50 25.51 12.99 12.60 8.10 1.93 1.57 1.18 HHBDSK03-01D 30.95 31.02 15.55 18.31 12.75... -
Page 6: Dual Speed Hoist + Trolley
TECHNICAL SPECIFICATIONS DUAL SPEED HOIST + TROLLEY Standard Push Load Trolley Lifting Motor Control Lifting Motor Rated Trolley Trolley Chain Capacity Lift Button Chain Size Flange Net Weight Speed Output Voltage Current (amps) Speed Output Product Code Fall Height Cord Ø... -
Page 7: Hoist Installation
2. Take note of the preset voltage that your hoist has been set to. This information can be found on the lid of the shipping crate. If you are not sure of your hoist voltage, contact Bison’s customer service. 3. Give the hoist a visual inspection. Look for any obvious defects or damage to the unit. - Page 8 Dual Speed: For Dual speed 230V connection look for the 2 sets of 3 cables that come from the motor stator that have a cable nut or crimp connecting them together. They are normally tucked behind the contactor backing plate to the left of the hoist panel. 1 set will be red wires and the other set will be black wires.
- Page 9 HOIST INSTALLATION 1. The hoist comes already filled with oil. No oil needs to be added inside the hoist during installation. 2. Be sure that the hoist is mounted to or from a structure that can support the hoist and its rated load. 3.
- Page 10 PRE-INSTALLATION INSPECTION 1. Remove your hoist and the trolley from the crate. 2. If necessary, make the changes to your hoist’s voltage. (Refer to page 7.) remember any voltage changes that are made in the hoist must be made in the trolley’s motor panel.
- Page 11 HOIST + MOTORIZED TROLLEY ASSEMBLY & INSTALLATION...
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Page 12: Trolley Installation
TROLLEY INSTALLATION 1. Be sure that your beam and its structure can support the weight of the hoist and its rated load. 2. The trolley comes packaged already assembled. To attach the hoist, you will need to remove the lock pin from the end of the shaft and any external spacers. Remove the electrical plate and any spacers. - Page 13 5. Once you have worked out the number of spacers you will need, any left-over spacers must be packed on the exposed outside end of shaft. Once you are ready to mount the trolley. 6. To mount the trolley to the beam you must couple the motor end of the trolley with your correct number of spacers onto the hoist, followed by the rest of the spacers and the electrical plate.
- Page 14 12. Plug in and fasten the trolley plugs into the hoist. 13. The hoist is now ready to test. Connect the power cord to the mains. 14. Once the emergency stop has been released and the start/ on button has been pressed you should instantly hear a click in the hoist as the main contactor comes in.
- Page 15 DUAL SPEED DIRECTION CHANGE Once wiring is correct and when you push slow the hoist moves in each direction slowly then momentarily test the fast, if the hoist continues moving in the same direction in fast as it did in slow then you have completed the trolley wiring successfully, however if the fast speed suddenly changes the direction that the hoist was travelling when in slow you need to go the trolley terminal strip and swop 2 phases on (U2) Locate the electrical panel...
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Page 16: Operation
OPERATION Hoisting: Dual speed models are controlled by pushing the pendent buttons down in 2 stages of depression. Single depression engages a slow speed. Full depression engages the fast speed. Install the hoist to a support structure. It is the user/ owner’s responsibility to ensure the chosen support structure has the sufficient strength to support the hoist and the rated working load. -
Page 17: Maintenance
MAINTENANCE: The inspection procedure advised is based on ANSI/ASME B30.16. The following definitions are from ANSI/ASME B30.16. INSPECTION CLASSIFIACTION The inspection procedure is divided into two general grades based upon the intervals at which inspection should be performed. HOIST SERVICE DUTY DUTY Average % of rated capacity NORMAL... - Page 18 Periodic Inspection The following is required to be inspected periodically: ANSI/ASME B30.16 requires all hoists subject to disassembly of load suspension parts, to undergo a load test after re-assembly to pass full inspection. Requirements of frequent inspection: Evidence of loose bolts, nuts, or rivets. •...
- Page 19 LOAD BRAKE ADJUSTMENT Brake device should be checked and cleaned of all dust and oil every three months. The air gap of the brake is as standard 0.078 inches. The gap should be measured between the brake drum and pull rotor. The gap adjustment is done by turning the adjustment nut (refer to diagram above).
- Page 20 CHAIN INSPECTION Inspect the chain for excessive, stretch, wear, corrosion or cracks. If the load chain shows any of these signs, the chain must be replaced immediately. It is most vital that (P) and (D) be measured and inspected on the chain links. 1.
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Page 21: Trolley Brake
TROLLEY BRAKE INSPECTION Inspect the trolley’s brake lining for wear. If the trolley’s brake lining measures the “Replacement” value or a higher dimension, discard and replace the trolley’s brake assembly. Single Speed: The trolley brake lining as standard is 0.31 inches If the trolley brake lining is less than 0.23 inches, it should be replaced. -
Page 22: Hook Inspection
HOOK INSPECTION Inspect the hook for damage such as cracks, bends and excessive wear. While inspecting the hook, measure points K, T and U. Refer to the table below to judge whether the measurement is within the tolerance or not. If the measurement reaches the value in column “Replace”... -
Page 23: Hoist Housing Assembly
HOIST HOUSING ASSEMBLY Diagram A. - Page 24 HOIST HOUSING ASSEMBLY Diagram A. PARTS LIST PART NO. PART NAME PART NO. PART NAME HOIST NAME PLATE PULL ROTOR SOCKET SCREW THRUST DISC FLAT WASHER THRUST COLLAR HOIST ELECTRICAL GASKET BRAKE DRUM ASSEMBLY COVER HINGE RETAINING SCREW MOTOR COVER ASSEMBLY SPLIT WASHER SPLIT WASHER OIL DRAIN PLUG...
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Page 25: Hoist Gear Assembly
HOIST GEAR ASSEMBLY Diagram B. - Page 26 HOIST GEAR ASSEMBLY Diagram B. PARTS LIST PART NO. PART NAME PART NO. PART NAME BALL BEARING OIL SEAL SNAP RING PINION ASSEMBLY LOAD GEAR SNAP RING SNAP RING BALL BEARING OIL SEAL BALL BEARING THRUST NEEDLE BEARING THRUST PLATE GEAR ASSEMBLY BEARING SOCKET SCREW...
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Page 27: Hoist Chain Reeving & Attachments
HOIST CHAIN REEVING & ATTACHMENTS Diagram C. TROLLEY COUPLING 5 TON TOP HOOK COUPLING (2 CHAIN FALL) 5 TON BOTTOM HOOK 1-3 TON (2 CHAIN FALL) BOTTOM HOOK (1 CHAIN FALL) - Page 28 HOIST CHAIN REEVING & ATTACHMENTS Diagram C. PARTS LIST PART NO. PART NAME PART NO. PART NAME TOP HOOK BOLT SAFETY LATCH BOLT TROLLEY MOUNT COUPLING BOTTOM BLOCK POCKET WHEEL SHAFT PLUG BOTTOM BLOCK SHAFT OIL SEAL SPLIT WASHER SCREW LOAD BEARING SHAFT CHAIN COLLAR ASSEMBLY O RING...
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Page 29: Hoist Chain Entry & Limit Switch Assembly
HOIST CHAIN ENTRY & LIMIT SWITCH ASSEMBLY Diagram D. - Page 30 HOIST CHAIN ENTRY & LIMIT SWITCH ASSEMBLY Diagram D. PARTS LIST PART NO. PART NAME PART NO. PART NAME CHAIN END STOP SPRING SINGLE FALL BOTTOM HOOK CHAIN GUIDE ROLLER SPRING TWO FALL BOTTOM HOOK SPRING ROLLER PIN TWO FALL BOTTOM HOOK SPRING CHAIN GUIDE CASTING SPRING WASHER SCREW...
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Page 31: Motorized Trolley Assembly
MOTORIZED TROLLEY ASSEMBLY Diagram E. - Page 32 MOTORIZED TROLLEY ASSEMBLY Diagram E. PARTS LIST PART NO. PART NAME PART NO. PART NAME SOCKET BOLT BALL BEARING SPRING WASHER CIRCLIP BRAKE CAP ELECTRICAL PLATE GASKET BALL BEARING ELECTRICAL PLATE COVER BRAKE ASSEMBLY SPRING WASHER SEAL SOCKET BOLT TROLLEY MOTOR ASSEMBLY SIDE SOCKET BOLT PLATE SPRING WASHER...
- Page 33 CONTINUED FROM PREVIOUS PAGE PARTS LIST PART NO. PART NAME PART NO. PART NAME ELECTRICAL CONTROL CASE TROLLEY WHEEL WASHER COVER ASSEMBLY ELECTRICAL CONTROL CASE TROLLEY WHEEL COVER SPRING WASHER BALL BEARING SOCKET BOLT CIRCLIP SOCKET BOLT GUIDE ROLLER BRACKET TROLLEY SHAFT PIN GUIDE ROLLER CIRCLIP...
- Page 34 SINGLE SPEED HOIST Wiring Diagram. 1; 2; 3 & 5 Ton Models...
- Page 35 DUAL SPEED HOIST Wiring Diagram. 1 Ton Model...
- Page 36 DUAL SPEED HOIST Wiring Diagram. 2; 3 & 5 Ton Model...
- Page 37 SINGLE SPEED HOIST + TROLLEY Wiring Diagram. 1; 2; 3 & 5 Ton Models...
- Page 38 DUAL SPEED HOIST + TROLLEY Wiring Diagram. 1; 2; 3 & 5 Ton Models...
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