Related Manuals for InoTec inoCOMB Maxi Power
Summary of Contents for InoTec inoCOMB Maxi Power
- Page 1 Operating Manual inoCOMB Maxi Power mixing pump Read this entire original operating manual before starting work.
- Page 2 Thank you for trusting INOTEC. By purchasing you have opted for a quality product. If you have any suggestions or any issues, we would be delighted to hear your suggestions for improvement and your feedback. Speak to the sales representative assigned to you or, in urgent cases, contact us directly.
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Page 3: Table Of Contents
3.7 Rotor/stator ..............................10 3.8 Noise emissions ..............................10 3.9 Operating conditions ............................10 4 Assembly and function ........................... 10 4.1 Scope of delivery of inoCOMB Maxi Power set ....................10 4.2 Functionality ..............................10 4.3 Components ..............................11 4.3.1 Description of the components ............................11 4.3.1.1 Frame with wheels, material hopper, star feeder and star feeder motor ..............12 4.3.1.2 Mixing pump unit (mixing zone with mixing coil, rotor / stator and mortar pressure gauge) ........12... - Page 4 13.3 Disposal ................................46 14 Systems ..............................47 14.1 EC declaration of conformity ........................47 14.2 General Terms of Business of the company INOTEC GmbH ................48 14.3 Circuit diagram for inoCOMB Maxi Power....................49 15 Order form .............................. 50 16 Index ............................... 51 17 Locations ..............................
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Page 5: General Information
In the event of a warranty claim, send the entire machine, along with the invoice, to our headquarters in Wald- NOTE NOTICE draws your attention to useful tips for shut-Tiengen. effectively handling the machine. Contact our free INOTEC service hotline beforehand on +49 7741 6805 777. Page 5... -
Page 6: Warranty Claims
Danger due to misuse! Misuse of the inoCOMB Maxi Power may lead to dan- gerous situations. • Never use the inoCOMB Maxi Power mixing pump to cre- ate other products, such as food. • Never operate the inoCOMB Maxi Power mixing pump using values out of the ranges specified in the “Technical... -
Page 7: General Risk Sources
• Do not commission the machine if you notice any dam- inoCOMB Maxi Power run in reverse to reduce any pres- age to or defects in the machine or to the conveyor hos- sure! To do this, turn the phase-change switch (1) until the red illuminated button on the machine’s switching... -
Page 8: Conversions And Changes
2.2.5 Changing the location of the machine • If there is a risk of frost, drain the water (see water fit- The inoCOMB Maxi Power is equipped with four wheels. ting). Convenient handles are fitted at all four corners for moving the whole machine. -
Page 9: Personnel Qualification
Item Component Value erty damage to the inoCOMB Maxi Power or other Manufacturer, address and contact assets. details, CE marking Name and type of machine 2.5 Responsibility of the operator... -
Page 10: Water Measuring System
Chapter 4 Assembly and function 4 Assembly and function 3.3 Water measuring system Pressure being too low min. 2.5 bar 4.1 Scope of delivery of inoCOMB Maxi Power set (Item no. 10044216) Pressure reducer 2.0 bar ex-works setting The scope of delivery is generated using the components ordered and can be checked using the delivery note. -
Page 11: Components
Chapter 4 Assembly and function 4.3 Components NOTE Note the optimum assembly sequence. 1. Assemble the pump unit (rotor/stator/pressure flange/ pressure gauge) with both tie rods at the lower end of the green mixing zone. For easier installation, the com- plete mixing zone incl. -
Page 12: Frame With Wheels, Material Hopper, Star Feeder And Star Feeder Motor
(400 V / 50 Hz). The cross-sec- tion of the supply cable is at least 4.0 mm at 400 V 3 PH! The inoCOMB Maxi Power may only be run with an approved FI circuit breaker (30 mA) (RCD). 4.3.1.5 Water fitting The water fitting is attached to the frame. -
Page 13: Displays And Controls
Chapter 4 Assembly and function 4.4 Displays and controls 4.4.1.2 Star feeder selector switch There are two settings: 4.4.1 Switching cabinet • 0 = OFF: This setting switches off the star feeder motor and interrupts the material supply to the mixing zone. •... -
Page 14: Mixing Pump Unit (Motor, Mixing Coil, Rotor/Stator And Mortar Pressure Gauge)
Chapter 4 Assembly and function Power is supplied to the motor via a plug-in connection to the machine’s switching cabinet. Side view of switching cabinet Description of the displays, controls and connections Item Component DANGER Rotating mixing shafts. Socket 230 V Danger of death due to being pulled into the ma- chine and crushed. -
Page 15: Installing The Water Fitting
Chapter 4 Assembly and function Description of the components in the diagram Item Component Fine adjustment valve WARNING Water jet. Flow meter Risk of injury and risk of property damage due to es- Solenoid valve caping water. Pressure reducer 1. Interrupt the external water supply by closing the water valve. -
Page 16: Connections
(1), connection of the external water supply (2). 4.6 Operating modes The inoCOMB Maxi Power can be fed with powdery mate- rial from bags, one-way containers (with the dry conveying unit inoFLEX Mono), big bags (with the Big-Bag-Box Mono) or silos (with a conveyor system). -
Page 17: Accessories
Chapter 4 Assembly and function 4.7 Accessories The following accessories can be supplied for the inoCOMB Maxi Power. Ø Length Item no. Water/air hose • For universal use, e.g. air, water 1/2” 10 m 10022000 • GEKA couplings crimped with sleeves on both sides 10022001 1/2”... - Page 18 Chapter 4 Assembly and function Hose holder Item no. • For rapidly fixing hoses to the 10018503 scaffold inoCOLL one-handed gun Item no. • For bonding and basecoat mortars 10024144 • Whip hose 2 m, Ø 19 mm with an LW 24 mortar connection coupling suitable for a 25 mm mortar hose •...
- Page 19 Chapter 4 Assembly and function Jet nozzle Ø Item no. • For MAI finishing coat device 10 mm 10024378 12 mm 10024379 10024380 14 mm 16 mm 10024381 Straight finishing coat device Item no. • With 25 mm M-piece coupling 10024098 •...
- Page 20 10008116-007 10008116-008 45 mm 35 mm INOTEC Compact C 330 PP compressor, 230 V including pressure switch Item no. The compact 230 V compressor is excellently suited to a multitude of applications, such as spraying 10041150 decorative coats, plasters, etc.
- Page 21 Technical data: Hose dimensions: 42 x 7 mm, operating pressure: up to 10 bar Mixing coil Item no. • Standard mixing coil for inoCOMB Maxi Power 10039464 10023186 • Standard insulation plaster for inoCOMB Maxi Power Rotor D4-¼ output Item no.
- Page 22 Mono, connection for industrial vacuum cleaner inoFLEX Mono dry delivery unit Item no. - for inoCOMB Maxi Power, PFT G4 mixing pumps 10041948 The flexible inoFLEX Mono delivery shaft transports the material to be processed from the Big-Bag-Box Mono directly into the mixing pump hopper.
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Page 23: Spare Parts And Diagrams
Chapter 4 Assembly and function 4.8 Spare parts and diagrams The spare parts for the inoBEAM inoCOMB Maxi Power are designated with numbers in the following images. The indi- vidual items are described in the table under the respective NOTE diagrams. - Page 24 Chapter 4 Assembly and function Item Item no. Installation Name quantity Units Castor Ø 200 Units Castor Ø 200 with brake Units Insertion grid 10023279 Units Cleaning shaft 10043833 Units Mixer cleaner Units Gear motor, 0.55 kW, black without cable 10023620 Units Star feeder fastening plate 10023619...
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Page 25: Mixing Zone Spare Parts List
Chapter 4 Assembly and function 4.8.2 Mixing zone spare parts list 13 14 12.2 12.1 12.3 Item Item no. Installation Name quantity Units Flange for screw jacket “D” or Flange for screw jacket “R” 10017070 Units Tension lock galv. cpl. Units Bolt 10024516... -
Page 26: Water Fitting
Chapter 4 Assembly and function 4.8.3 Water fitting 20. 1 20.2 3. 1 13. 1 Item Item no. Installation Name quantity 10042683 Units Pressure booster pump 10022282 Units Reduction nipple 1” ET - 3/4” ET 10022378 Units GEKA coupling 3/4” IT 10004149 Units GEKA seal... - Page 27 Chapter 4 Assembly and function Item Item no. Installation Name quantity 10006493 Units T-piece 1/2” ET -1/4” IT - 1/2” IT 10023222 Units Fine adjustment valve 1/2” 10023598 Units Complete flow meter 150-1500 lt 20.1 10023072 Units Measuring tube 150-1500 lt 20.2 10023278 Units...
- Page 28 4.8.5 Switching cabinet Item Item no. Installation Name quantity Units Switching cabinet inoCOMB Maxi Power cpl. 10038262 Units Water pump motor protection switch PKZM 0 - 1.6A 10016000 Units Motor protection switch for star feeder motor PKZM 0 - 2.5A...
- Page 29 Chapter 4 Assembly and function Item Item no. Installation Name quantity Units Circuit breaker 0.5A 10037942 Units Circuit breaker 1A Units Control transformer 400/42 V 10037361 Units Phase monitoring relay 400V Units Circuit breaker 16A 1P+N Units Mounted socket 4x16A 10015619 Units Mounted socket 6-pole...
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Page 30: Transport And Storage
5.3 Damage report • The inoCOMB Maxi Power is equipped with four Proceed as follows in the event of externally visible wheels. Convenient handles are fitted at all four corners transport damage: for moving the whole machine. -
Page 31: Transport Of The Used Machine In Vehicle
Maxi Power run in reverse to reduce any pres- sure! To do this, turn the phase-change switch (1) until the red illuminated button on the machine’s switching cabinet (2) lights up. Then press the red illuminated but- ton. -
Page 32: Delivery Condition Of The Machine
• Ensure that there is enough space around the machine to enable filling of the material hopper and machine op- eration. • Install the inoCOMB Maxi Power on an even and hori- zontal surface. • Prevent the machine from sliding by locking the brakes on the wheels. -
Page 33: Installing The Mixing Coil
Chapter 6 Installation 6.4 Installing the mixing coil 1. Open the eccentric lock on the motor and move it away to the side. 2. Push the mixing coil into the mixing zone. 3. Then move the motor back again and close the eccen- tric lock. -
Page 34: Installing The Water Measuring System
Chapter 6 Installation 5. Then connect the external water hose to the GEKA coupling of the water fitting (1). 6. Close both the water drainage valve below the pressure reducer (4) and below the main connection (5). 7. Connect the internal water hose to the GEKA coupling on the mixing zone. -
Page 35: Checking The Direction Of Rotation Of The Machine
Chapter 6 Installation 8. Put the mixing coil back into the mixing zone. 9. Tilt the pump motor back and lock the side tilting flange. NOTE After the end of work (especially if there is a risk of frost), the residual water still in the water measuring system should be drained off via one of the water drain taps. -
Page 36: Setting The Water Quantity
Chapter 6 Installation 6.10 Setting the water quantity 6.12 Material preparation Use the flow regulator to control the desired water flow. Fill the material hopper with dry material. CAUTION Make sure that no bag parts fall into the material hopper when emptying the dry material. These would mix with the material and could clog the sprayer, causing severe damage to the machine. -
Page 37: Adjusting The Material Consistency
(1) of the flow meter until the desired material inoCOMB Maxi Power run in reverse to reduce any pres- consistency is reached. sure! To do this, turn the phase-change switch (1) until 2. Then switch off the machine by pulling the main switch the red illuminated button on the machine’s switching... -
Page 38: Commissioning
Chapter 7 Commissioning 7 Commissioning 7.3 Changing material 1. Run the material hopper of the inoCOMB Maxi Power until it is empty. 7.1 Adding material to the material hopper 2. Then switch off the mixing pump and compressor. 3. Close the valve on the external water supply. -
Page 39: Operation, Use
8.1 Checking operating performance inoCOMB Maxi Power 1. If you notice any deviations in the operating behaviour, Floor filling compounds decommission the inoCOMB Maxi Power immediately. Fire protection mortar 2. Ensure that the damage and/or defects which led to the Floating screeds deviating operating behaviour are rectified. -
Page 40: Cleaning & Decommissioning
Chapter 10 Cleaning & decommissioning 10 Cleaning & decommissioning 10.1 Cleaning process 1. Stop filling with bagged goods in sufficient time. Turn the star feeder switch to “0” and continue spraying until only water comes out of the sprayer and the pres- sure indicator on the mortar pressure gauge shows 0 (zero). -
Page 41: After Cleaning
• Before opening hose coupling, inoCOMB Maxi Power run in reverse to reduce any pres- sure! • Use only conveyor hoses which are permissible with an operating pressure of 40 bar, and are in a technically perfect condition (e.g. are without any cracks or other external damage!). -
Page 42: Maintenance
Replace parts which are subject to wear as soon as the wear limits have been reached. Portable machines, like the inoCOMB Maxi Power, must be subject to an annual elec- trical inspection according to the implementing regulation for electrical plant and operating resources (DGUV V3). This inspection may only be carried out by a qualified electrician (e.g. -
Page 43: Faults, Causes And Solutions
However, should a fault occur, please follow the in- structions below on analysing, checking and remedying the fault or contact the Inotec Service team (see the address list for INOTEC service centres at the end of the document) or call the INOTEC service hotline on: +49 7741 6805 777. - Page 44 Chapter 12 Faults, causes and solutions Symptom Potential cause Check / solution Personnel qualification Machinery cannot be No input voltage • Have the voltage supply checked at the worksite distribution Service switched on. available. board, at the sockets, the supply cables and the fuse protec- technician/ tion.
- Page 45 Chapter 12 Faults, causes and solutions Symptom Potential cause Check / solution Personnel qualification Water rising in the Worn pump unit • Replace the pump unit (rotor/stator) Machine mixing tube during (rotor/stator) or hose • Remove the hose plug. To do this, change the direction of operator operation plug.
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Page 46: Dismantling And Disposal
Risk of injury posed by improper disas- • Send the metal to a recycling facility. sembly. • Dispose of the inoCOMB Maxi Power via a scrap metal Stored residual energy, sharp components, points and dealer or your local scrap metal collection centre. -
Page 47: Systems
EC Directive 2006/42/EC. This declaration will become void in the event of any modification made to the machine without our approval. Name of the device: inoCOMB Maxi Power Machine model: Mixing pump... -
Page 48: General Terms Of Business Of The Company Inotec Gmbh
In the case of simple negligence on the part of INOTEC GmbH, this is a fixed amount totalling 0.5% for each full week of the IV. The customer hereby assigns to INOTEC GmbH the purchase price, wages... -
Page 49: Circuit Diagram For Inocomb Maxi Power
Chapter 14 Systems 14.3 Circuit diagram for inoCOMB Maxi Power Druckwächter Wasser Pressostato acqua Water press. switch Page 49... -
Page 50: Order Form
Chapter 15 Order form 15 Order form Fax to: +49(0)7741-6805-665 Delivery address Invoice to Name of customer Consultant Date Number Item no. Item name Our General Terms of Business, Delivery and Payment apply. The customer has been made aware of these terms and agrees to the application of the same. -
Page 51: Index
Complaints ..............30 Components ..............11 Connecting the compressor ...........32 Safety ................6 Connecting the electrical control system ......33 Scope of delivery of inoCOMB Maxi Power set ....10 Connections ..............16 Setting the water quantity ..........36 Conversions and changes ..........8 Starting the machine ............37 Storage ................31... -
Page 52: Locations
17 Locations Your sales partner (English language) INOTEC GmbH (Headquarter) Daimlerstraße 9-11 79761 Waldshut-Tiengen Germany Phone +49 7741 / 6805 675 +49 7741 / 6805 665 E-Mail: j.tetling@inotec-gmbh.com Wherever you are, we’re there, too. - Page 53 Accessories & Waste water Tillage Compressed air / air dehumidifiers spare parts systems compressors / high-pressure cleaners Power tools / electrical appliances INOTEC GmbH • Daimlerstraße 9-11 • D-79761 Waldshut-Tiengen • Tel.: +49 77 41 / 68 05-0 • www.inotec-gmbh.com...
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