InoTec InoBEAM F30 D Original Operating Manual

InoTec InoBEAM F30 D Original Operating Manual

Delivery pump
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riginal Operating Manual
InoBEAM F30 delivery pump
Read this entire original operating manual before starting work.

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Summary of Contents for InoTec InoBEAM F30 D

  • Page 1 riginal Operating Manual InoBEAM F30 delivery pump Read this entire original operating manual before starting work.
  • Page 2 Thank you for trusting INOTEC. By purchasing you have opted for a quality product. If you have any suggestions or any issues, we would be delighted to hear your suggestions for improvement your feedback. Speak to the sales representative assigned to you or, in urgent cases, contact us directly.
  • Page 3: Table Of Contents

    Contents 1 General information ...................... 5 1.1 Information about this manual ..........................5 1.2 Symbol explanation ..............................5 1.3 Information about this manual ..........................5 1.3.1 Purpose of this operating manual ........................5 1.3.2 Disclaimer ................................5 1.3.3 Warranty ................................5 1.3.3.1 Exercising claims ..............................6 1.3.3.2 Warranty claims ..............................6 1.3.4 Carrying out repairs ............................6...
  • Page 4 12.3 Disposal .................................43 13 Systems ........................44 13.1 EC declaration of conformity ..........................44 13.2 General Terms of Business of the company INOTEC GmbH ................45 13.3 Circuit diagram of the machine ...........................46 13.4 Circuit diagram of the switching cabinet ......................47 14 Order form ........................48 15 Index ..........................
  • Page 5: General Information

    Chapter 1 General information 1 General information  1.1 Information about this manual • This manual helps to ensure safe and efficient use of NOTE NOTICE draws your attention to useful tips for the machine. effectively handling the machine. • Operating personnel must have carefully read through and understood this manual before starting any work.
  • Page 6: Exercising Claims

    Tiengen. • The inoBEAM F30 is used to convey pumpable and Contact our free INOTEC service hotline beforehand on paste-like materials (mineral or organic products) with +49 7741 6805 777. a particle size of up to a maximum of 6 mm. Feed the delivery pump exclusively with paste-like material (e.g.
  • Page 7: General Risk Sources

    Chapter 2 Safety 1. Before working on the pump shaft, interrupt the external power supply. Loosen the screws of the protective screen HIGH PRESSURE above the material hopper only when the machine is switched off. 2. To do this, press the red push button on the switching DANGER Observe the following in- cabinet.
  • Page 8: Notices In The Operating Manual

    • Do not make any changes, additions or conver- sions to the machine without first consulting Inotec GmbH and obtaining its written approval. Other- wise, the operating license will become void. Page 8...
  • Page 9: Cleaning And Maintaining The Machine

    Chapter 2 Safety 2.2.4 Cleaning and maintaining the machine 2.3 Notices on the machine WARNING DANGER Cleaning and maintenance work can put Safety notices on the machine make oper- the safety of operating staff at risk and impair the ating staff aware of imminent danger. functionality of the machine.
  • Page 10: Personnel Qualification

    2.4 Personnel qualification HIGH INOTEC offers training sessions on operating the PRESSURE inoBEAM F30. Use INOTEC service for the initial commis- sioning of the machine; this also serves as an opportunity to provide operators with training on how to operate the WARNING ATTENTION: mixer.
  • Page 11: Technical Data

    Chapter 3 Technical data 3 Technical data 3.3 Mortar pressure gauge Maximum operating pressure 3.1 Rating plate Set “D” & “R” 40 bar Set “HP” 90 bar 3.4 Material hopper Fill quantity approx. 50 l 3.5 Motor Output/rotation speed fre- 3.0 kW, 1 - 326 rpm quency-controlled Item Component...
  • Page 12: Assembly And Function

    Chapter 4 Assembly and function 4 Assembly and function  4.1 Scope of delivery of inoBEAM F30 The scope of delivery is generated using the components NOTE Note the optimum assembly sequence. ordered and can be checked using the delivery note. 1.
  • Page 13: Frame With Material Hopper Incl. Pump Housing, Pump Shaft And Wheels

    Chapter 4 Assembly and function 4.3.1 Frame with material hopper incl. pump housing, pump shaft and wheels HIGH PRESSURE The machine can be moved around the construction site by lifting it by its frame or by transporting it using the swivel castors and wheels.
  • Page 14: Switching Cabinet

    Chapter 4 Assembly and function 4.3.4 Switching cabinet Connect the power supply plug on the switching cabinet (2) to the external power supply (230 V / 50 Hz). The cross-sec- tion of the supply cable must be at least 2.5 mm .
  • Page 15: Rotor/Stator

    Chapter 4 Assembly and function 4.4.2 Rotor / stator 4.5 Operating modes The choice of rotor/stator depends on the set chosen (see The inoBEAM F30 can be loaded with ready-mixed material scope of delivery, accessories or spare parts and diagrams) from buckets or the feed pump can be combined, for exam- and the planned application.
  • Page 16: Accessories

    Ultralight hose Ø Length Item no. - with mortar coupling 25 mm 10 m 10043874 — Inotec mortar hose Ø Length Item no. • Abrasion-resistant special hose for pumping highly pressurised 25 mm 10 m 10008346-001 — wet mortar; largely kink-proof 10008346-002 •...
  • Page 17 Chapter 4 Assembly and function inoBEAM F30 set “HP” inoBEAM F30 set “R” inoBEAM F30 set “D” Remote control cable with remote control switch Length Item no. 10042464 16 m — 32 m 10042465 — Remote control extension cable without remote control switch Length Item no.
  • Page 18 Chapter 4 Assembly and function inoBEAM F30 set “HP” inoBEAM F30 set “R” inoBEAM F30 set “D” Nozzles for: Ø Item no. - Spray attachment for inoCOLL / PRO one-handed gun 4 mm 10039271 — — (10039322) - Short spray pipe with mortar coupling 25 (10039887) 5 mm 10042461 —...
  • Page 19 2.05 kW Dimensions (L x W x H): 396 x 473 x 598 mm Weight: 32 kg Connection unit for 2 INOTEC Compact 330 compressors Item no. consisting of check valve and EWO coupling 10019060 — — - 2 x V parts...
  • Page 20 Chapter 4 Assembly and function inoBEAM F30 set “HP” inoBEAM F30 set “R” inoBEAM F30 set “D” Set “HP”-F30 Item no. The inoBEAM F30 delivery pump can be converted into a high-performance 230 V air- 10044242 — — less spraying device using an optional set and just a few, easy steps. A delivery rate of 7-8 l/min is achieved with 3.0 kW when processing spray-on filler.
  • Page 21 — 3/4” IT 230 bar 15 m 10043715 — — INOTEC airless gun for inoBEAM F30 HP and AS Power Item no. • Not including nozzle or nozzle holder, with robust 10012014 — — stainless steel fasteners Technical data: Maximum pressure: 280 bar...
  • Page 22 Chapter 4 Assembly and function inoBEAM F30 set “HP” inoBEAM F30 set “R” inoBEAM F30 set “D” Transition nipple – This connection is rigid; does not rotate Type Item no. • For connecting a variety of 3/4” ET x 1/2” IT 10043718 —...
  • Page 23: Spare Parts And Diagrams

    Item: Corresponds to the number in the drawing designating a spare part. Item no.: INOTEC item number. Installation quantity: number of parts of this item when installed in the original inoBEAM F30. Unit of quantity of this item. Name: Name of the spare part.
  • Page 24: Pump Shaft

    Chapter 4 Assembly and function 10016251 1.00 Units Pin insert HAN 6E 10011731 1.00 Units Cable gland M20 x 1.5, PA 10015566 1.00 Units Locknut M 25 x 1.5, metal 10004628 16.00 Units Galvanised M 8 self-locking nut 10004616 1.00 Units M 8 nut, DIN934 10005387 3.00...
  • Page 25: Pump Set "D"-F30

    Chapter 4 Assembly and function 4.7.4.1 Pump set “D”-F30 4.7.4.3 Pump set “HP”-F30 (Item no. 10041913) (Item no. 10044242) Item Item(s) Item (name) Quan- tity 10036984 Straight pressure flange 1 pcs. especially for D coating 10006054 Suction flange D coating 1 pcs.
  • Page 26: Assembly: Pressure Flange With Check Valve

    Chapter 4 Assembly and function 4.7.4.4 Assembly: Pressure flange with check valve 1. Insert the paint strainer in 2. Insert the copper gasket 3. Insert the three screws ... and tighten with 60 Nm. the centre piece. Then place into the outlet flange and (M10 x 120)...
  • Page 27: Drive Unit

    Chapter 4 Assembly and function 4.7.5 Drive unit Complete drive unit Item Item no. Installation Name quantity 10043189 Units Spur gear motor, 3 kW with taper roller bearing 4.7.6 Switching cabinet/control system View of the switching cabinet View of the switching cabinet with the door open View of the switching cabinet from the left-hand side from the right-hand side...
  • Page 28: Sealing Unit

    Chapter 4 Assembly and function 4.7.7 Sealing unit Sealing unit Item Item no. Installation Name quantity 10043950 Units Complete sealing unit between motor and pump hopper 10007709 Units Stainless steel drive shaft 10043949 Units SKF protective sleeve for shaft, d = 59.99 mm 10043948 Units Intermediate flange...
  • Page 29: Transport And Storage

    3. Send one copy of the damage report to the transport 5.1 Safety notices for transport company and another to Inotec GmbH. 4. And clarify the possible ways in which the damage could be remedied with one of our service centres.
  • Page 30: Commissioning

    Chapter 6 Commissioning 6 Commissioning • Cover the floor underneath the machine with a plastic sheet, if it is not on a firm, tarmacked surface. Observe the following notices when assembling and • Keep the machine in a dry, protected area in wet weather. positioning the device: •...
  • Page 31: Operation, Use

    Chapter 7 Operation, use 7 Operation, use 7.2 Activities before use 7.2.1 Preparing the machine (pump set “D” and “R”) 7.1 Safety during operation 1. Connect the mortar hose with the quick-release cou- pling to the hose connection of the mortar pressure gauge by closing both cam levers.
  • Page 32: Adding Material To The Material Hopper

    Chapter 7 Operation, use 7.3 Activities during operation 7.3.1 Preparing and starting the conveying process (pump sets “D” and “R”) WARNING 1. Switch on the machine by pressing the main switch Operation without any material or with (green button). too little material. 2.
  • Page 33: Preparing And Starting The Conveying Process (Pump Set "Hp")

    Chapter 7 Operation, use 7.3.2 Preparing and starting the conveying process 2. Open the ball valve on the spray head. (pump set “HP”) 3. To switch on the pump, press the green pressure switch on the remote control cable. • No compressor (compressed air) or spraying head are Switch on the machine by pressing the HIGH...
  • Page 34: Checking Operating Performance

    Chapter 8 Areas of application 7.3.6 Checking operating performance 1. Whenever spraying is interrupted, release 1. If you notice any deviations in the operating behaviour, HIGH the trigger and secure the spray gun. PRESSURE decommission the inoBEAM F30 immediately. 2. Switch the machine off. 2.
  • Page 35: Areas Of Application

    Chapter 8 Areas of application 8 Areas of application inoBEAM M8 inoBEAM F12 inoBEAM F30 inoBEAM F50 Airless spray-on filling com- With set “HP” pounds Outdoor / indoor dispersion With set “HP” paint Silicate paint * Fine acoustic finishing coats Acoustic renovation paint Multi-layer acoustic spray plasters...
  • Page 36: Cleaning

    Chapter 9. Cleaning 9. Cleaning 9.2 Cleaning process (pump set “D”) 1. Close the air valve and run the machine’s material hop- 9.1 Safety during cleaning per over a suitable receptacle container until it is empty. 2. Press the green button on the remote control cable to switch on the machine and close the ball valve on the spray head.
  • Page 37: Cleaning Process (Pump Set "R")

    Chapter 9. Cleaning 9.3 Cleaning process (pump set “R”) 9.4 Cleaning process (pump set “HP”) 1. Run the material hopper over a suitable receptacle con- 1. Run the material hopper over a suitable tainer until it is empty, and 0 bar is displayed on the HIGH receptacle container until it is empty.
  • Page 38: Decommissioning

    Electrical specialists work at all INOTEC service cen- tres, conducting electrical inspections in line with DGUV V3. To arrange an inspection, call the INOTEC service hotline on +49 7741 6805 777. 10.1 Safety during maintenance work DANGER Electrical voltage.
  • Page 39: Maintenance Plan: Time And Frequency

    Have the machine inspected Once a year at a specialist workshop or at (recommended) by a an INOTEC service centre service technician Electrical inspection (DGUV V3) Once a year (Mandatory, by a qualified electrician or at...
  • Page 40: Faults, Causes And Solutions

    Inotec Service team (see the address list for INO- TEC service centres at the end of the document) or call the...
  • Page 41 Chapter 11 Faults, causes and solutions Symptom Potential cause Check / solution Personnel qualification If the ma- Power supply is • Check the power supply (power distribution points, socket, Machine chine will cut off. power cable, cable reel). operator not start. No input voltage •...
  • Page 42 Chapter 11 Faults, causes and solutions Pump is Worn or poorly • Run the machine in reverse to reduce the mortar pressure. Machine delivering lubricated hoses Check the mortar pressure on the mortar pressure gauge. If the operator no material; pressure gauge shows “0”...
  • Page 43: Dismantling And Disposal

    • Secure the machine against unexpectedly being switched • Secure the individual parts to ensure these do not fall back on. down or topple over. • In the event of uncertainty, call the INOTEC service hotline on +49 7741 6805 777. 12.2 Dismantling DANGER Rotating shafts.
  • Page 44: Systems

    Chapter 13 Systems 13 Systems The following documents are enclosed as annexes and form part of this operating manual: 13.1 EC declaration of conformity INOTEC GmbH Name/address of the issuer: Daimlerstraße 9-11 DE 79761 Waldshut-Tiengen We hereby declare that the machine described below, on the basis of its design and construction, as well as the version that we have put into circulation, complies with the relevant fundamental safety and health regulations of the EC Directive 2006/42/EC.
  • Page 45: General Terms Of Business Of The Company Inotec Gmbh

    In the case of simple negligence on the part of INOTEC GmbH, this is a fixed amount totalling 0.5% for each full week of the IV. The customer hereby assigns to INOTEC GmbH the purchase price, wages...
  • Page 46: Circuit Diagram Of The Machine

    Chapter 13 Systems 13.3 Circuit diagram of the machine Page 46...
  • Page 47: Circuit Diagram Of The Switching Cabinet

    Chapter 13 Systems 13.4 Circuit diagram of the switching cabinet Page 47...
  • Page 48: Order Form

    Chapter 14 Order form 14 Order form Fax to: +49(0)7741-6805-665 Delivery address Invoice to Name of customer Consultant Date Number Item no. Item name Our General Terms of Business, Delivery and Payment apply. The customer has been made aware of these terms and agrees to the application of the same.
  • Page 49: Index

    Chapter 15 Index 15 Index Operating modes ............15 Accessories ..............16 Operation, use ..............31 Activities during operation ..........32 Order form ..............48 Areas of application ............35 Assembly and function ...........12 Packaging ..............29 Performing checks before starting work ......8 Carrying out repairs ............6 Personal protective equipment (PPE) .......10 Changing the location of the machine ......9 Personnel qualification ...........10...
  • Page 50: Locations

    16 Locations Your sales partner (English language) INOTEC GmbH (Headquarter) Daimlerstraße 9-11 79761 Waldshut-Tiengen Germany Phone +49 7741 / 6805 675 +49 7741 / 6805 665 E-Mail: j.tetling@inotec-gmbh.com Wherever you are, we’re there, too.
  • Page 51 Accessories & Waste water Tillage Compressed air / air dehumidifiers spare parts systems compressors / high-pressure cleaners Power tools / electrical appliances INOTEC GmbH • Daimlerstraße 9-11 • D-79761 Waldshut-Tiengen • Tel.: +49 77 41 / 68 05-0 • www.inotec-gmbh.com...

This manual is also suitable for:

Inobeam f30 rInobeam f30 hp

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