banks Six-Gun 63717 Owner's Manual

banks Six-Gun 63717 Owner's Manual

Diesel tuner

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Banks Six-Gun
®
Diesel Tuner
Compatible with Optional Banks iQ
2001-2005 Chevy/GMC 6.6L Duramax
Turbo-Diesel Pickups
THIS MANUAL IS FOR USE WITH SYSTEMS
63717, 63767, 63729, 63739
Gale Banks Engineering
546 Duggan Avenue • Azusa, cA 91702
(626) 969-9600 • Fax (626) 334-1743
Product Information & Sales: (888) 635-4565
bankspower.com
©2009 Gale Banks Engineering
10/02/09 PN 96815 v.1.0

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Summary of Contents for banks Six-Gun 63717

  • Page 1 Banks Six-Gun ® Diesel Tuner Compatible with Optional Banks iQ ™ 2001-2005 Chevy/GMC 6.6L Duramax Turbo-Diesel Pickups THIS MANUAL IS FOR USE WITH SYSTEMS 63717, 63767, 63729, 63739 Gale Banks Engineering 546 Duggan Avenue • Azusa, cA 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information &...
  • Page 2 Disclaimer of Liability when operating his/her vehicle, and the BUYER agrees to hold SELLER Gale Banks Engineering Inc., and its harmless from any violation thereof. distributors, employees, and dealers The SELLER assumes no liability (hereafter “SELLER”) shall in no way be responsible for the product’s...
  • Page 3: Table Of Contents

    Section 2 ..... 10 to damage as a result of Mounting and connecting the Banks iQ extended direct exposure to sunlight, heat or extreme Section 3 .
  • Page 4 (sold separately). To use the higher levels of the Six-Gun Banks iQ is a versatile device that gives Diesel Tuner while towing or climbing, you total control of your Banks Six- airflow improvements must be made Gun Tuner.
  • Page 5: General Installation Practices

    Disconnect the negative (ground) Banks recommends either a cable from the battery (or batteries, if Banks iQ or a Pyrometer (EGT) gauge there are two) before beginning work. and Boost gauge be installed with the Six-Gun Diesel Tuner to help...
  • Page 6 Banks iQ System ... . 61142 Ram-Air Service Kit ... 90094 ® Techni-cooler Sys. (’01) LB7 ..25976...
  • Page 7: Section 1

    Section 1 INSTALLATION OF WIRING HARNESS, CONNECTIONS AND SIx-GUN DIESEL TUNER through the incision made in the Disconnect the battery ground firewall grommet and into the cab. cables from each of the batteries. From inside the cab, remove the Secure the cables so that they do not lower dash panel under the steering come in contact with the battery posts column to allow access to these three...
  • Page 8 Repeat this process ALL 2001 thru (early) 2004 LB7 & with the 24-pin connectors (see (late) 2004 thru 2005 LLY(with Banks iQ Figure 3). ONLY) Vehicles: The Six-Gun is to be installed under Locate the Banks OBDII Interface the hood on the outside of the fuse cable and the 11”...
  • Page 9 Figure 3 Figure 4 Six-Gun module mounted on fusebox 96815 v.1.0...
  • Page 10: Section 2

    Section 2 MOUNTING THE DOCKING AND CONNECTING THE BANKS iQ concentrations of sunlight, heat All 2001 thru (early) 2004 LB7 vehicles or cold for an extended period of will have an OBD II Interface cable time. Gale Banks Engineering is not in the kit.
  • Page 11 Banks mounting area on the windshield are cable. See Figure 8. OBDII interface clean and dry. With the suction lever in the up position, ensure the suction Figure 6 Mounting location for Banks iQ, Chevy LMM Shown 96815 v.1.0...
  • Page 12 Figure 7 Figure 8 Banks iQ System 96815 v.1.0...
  • Page 13 Bridge Module. See Figure 9. CHARGING CABLE IS SHORT AND Route the Banks iQ USB interface ITS CIRCUITRY IS FUSE-PROTECTED, cable from the Banks iQ Bridge Module THE USER IS ExPECTED TO TAKE under the dash and out through the APPROPRIATE MEASURES TO fuse access panel opening.
  • Page 14: Section 3

    Section 3 INSTALLATION OF THE SIx-GUN SELECTOR SWITCH AND SPEED-LOADER MODULE Not needed if optional Banks iQ is template and slowly drill through the installed. IP. Using a ⁄ ” drill bit, center and drill through the ⁄ ” location on the CAUTION: Do not use force template.
  • Page 15 Figure 11 Figure 12 96815 v.1.0...
  • Page 16 Figure 13 For installation of the Secure switch with internal tooth washer and nut. Snug the washer; be Speed-Loader option: careful not to over torque the nut and CAUTION: When a Speed-Loader is damage the plastic threads. installed, Level 6 is re-calibrated Install the knob onto the shaft for maximum possible power facing the #1 Level on the Six-Gun...
  • Page 17 Six-Gun Diesel Tuner. module. Installing the Speed-Loader will allow levels 2 through 6 to experience an b.) Verify the Banks wire harness, increase in power above that of the Six-Gun Diesel Tuner and Six-Gun Banks Six-Gun Diesel Tuner alone.
  • Page 18: Optional Thermocouple Installation

    Section 4 OPTIONAL THERMOCOUPLE INSTALLATION (REQUIRED FOR OPTIONAL BANKS iQ OR SPEED-LOADER MODULE) The thermocouple monitors center punch and drill through the the temperature of the exhaust passenger side exhaust manifold into gases entering the turbocharger the rear passage at the location shown (see Figure 14).
  • Page 19: Speed-Loader Learning Sequence

    Diesel Tuner will run with the Speed- Start the engine Loader programming. If the GREEN Turn the Six-Gun switch to the LED doesn’t flash, the Banks Six- Gun highest level (position 6) and stay Diesel Tuner will run the standard there for five (5) seconds.
  • Page 20: Automatic Transmission Learning

    Section 6 AUTOMATIC TRANSMISSION LEARNING Note: Please refer to the Banks iQ Increase power level by one and Software & Installation Kit, Owners repeat Step 3 until the desired power Manual for software installation and level is achieved. operation instruction before beginning...
  • Page 21: Section 7

    Section 7 CHECKING ENGINE PERFORMANCE The Six-Gun Diesel Tuner requires the Use your Banks iQ or EGT gauge to engine coolant temperature (ECT) to monitor exhaust gas temperature (EGT) in the engine. At idle, exhaust be above 110º before it will add fuel.
  • Page 22: Section 8

    Any Tuner the list. Each event has an associated fault will be indicated by the “Banks timestamp and description, which will Engine” icon (see Figure 15) and its...
  • Page 23 Figure 17 Figure 18 Six-Gun Troubleshooting it in such a way that you can view (No Banks iQ Installed) the end of the Six-Gun housing that contains the LEDs from the driver’s If you feel that your Six-Gun Diesel seat. Turn the vehicle key to the Tuner is not functioning properly, ON position.
  • Page 24 (MAP) Input Voltage Out of Turn Ignition back ON and re-check for presence of code. Range. Turn ignition OFF and make sure either Banks iQ or Six-Gun switch is connected to Six-Gun tuner. If Six-Gun switch is Six-Gun Switch Input Value connected (no Banks iQ), check 2-pin connection on tuner’s...
  • Page 25: Clearing Learned Information

    Fully depress the throttle pedal and moved to a different vehicle, or you then release it completely. Repeat 5 are instructed to do so by Banks times. The GREEN LED will flash when Technical Staff, it is possible to reset this is completed successfully.
  • Page 26: Placement Of The Banks Power Decals

    Section 10 PLACEMENT OF THE BANKS POWER DECALS Figure 19 TYPICAL LEFT FENDER PLACEMENT TYPICAL RIGHT FENDER PLACEMENT -END, SEcTION 10- 96815 v.1.0...
  • Page 27: Removal Of The Six-Gun Diesel Tuner

    Section 11 REMOVAL OF THE SIx-GUN DIESEL TUNER If the Six-Gun Diesel Tuner should ever Disconnect the 2-ring terminals need to be removed from the vehicle, from the EGT thermocouple. perform the following: Disconnect the 3 small connectors Disconnect the Six-Gun’s 38-pin on the ‘In-cab cable’...
  • Page 28 Gale Banks Engineering 546 Duggan Avenue • Azusa, cA 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (888) 635-4565 bankspower.com...

This manual is also suitable for:

Six-gun 63767Six-gun 63729Six-gun 63739

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