ADB Safegate IDM 8000 User Manual

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IDM 8000

CCR

User Manual

UM_IDM-8000, Rev. 1.7, 2021/05/06

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Page 1 IDM 8000 User Manual UM_IDM-8000, Rev. 1.7, 2021/05/06...
Page 3 Material Handling Precautions and Storage precautions that must be followed. ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such goods to establish any claim.
Page 4 This manual could contain technical inaccuracies or typographical errors. ADB SAFEGATE BV reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB SAFEGATE BV to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and ADB SAFEGATE BV disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers.
Page 5: Table Of Contents
2.0 About this Manual ................................. 7 3.0 Introduction .................................... 9 3.1 General ............................................9 3.1.1 IDM 8000 ......................................... 9 3.1.2 Airfield lighting serial circuit (AFL-circuit) ............................9 3.1.3 Airfield lighting power circuit (AFL-circuit) design guidelines ....................9 3.1.4 Specifications ......................................... 9 3.2 CCR Technical Data ........................................
Page 6 6.3 Cycle of Maintenance Work ....................................59 6.4 Tools ............................................. 60 7.0 Troubleshooting ................................... 61 7.1 CCR Does Not Start ....................................... 61 7.2 CCR Trips ............................................ 62 7.3 Incorrect Performance of the CCR ................................... 63 Copyright ADB Safegate, All Rights Reserved ©...
Page 7 M.1 Slide Switch Terminal, Option ..................................97 M.2 Terminal Taps .......................................... 98 M.3 Series Cut Out (SCO), Option ................................... 99 N.0 SUPPORT .................................... 103 N.1 ADB SAFEGATE Website ....................................103 N.2 Recycling ..........................................104 N.2.1 Local Authority Recycling ..................................104 N.2.2 ADB SAFEGATE Recycling ..................................104 UM_IDM-8000, Rev.
Page 9 List of Figures Figure 1: Parallel control unit IDM 8000-03 layout and HW settings ......................... 17 Figure 2: Control rack with display unit and control switches ..........................19 Figure 3: Circuit selector control via display unit ................................ 20 Figure 4: Display unit ..........................................22 UM_IDM-8000, Rev.
Page 11 List of Tables Table 1: Air conditioning relevant values ..................................49 Table 2: Heat dissipation for air conditioning calculation ............................51 UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 13: Safety
1.0 Safety Introduction to Safety This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate.
Page 14: Introduction To Safety
Using this equipment in ways other than described in this manual may result in personal injury, death or property and equipment damage. Use this equipment only as described in this manual. Failure to follow this instruction can result in serious injury or equipment damage Copyright ADB Safegate, All Rights Reserved ©...
Page 15: Material Handling Precautions: Storage
• Never touch exposed electrical connections on equipment while the power is ON. Failure to follow these instructions can result in equipment damage UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 16: Maintenance Safety
• The tip of the soldering iron must be grounded. • Electronic modules and components must be stored and transported in conductive packing. Failure to follow this instruction can result in equipment damage Copyright ADB Safegate, All Rights Reserved ©...
Page 17: Arc Flash And Electric Shock Hazard
• Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. • Only persons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to service this equipment. • An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
Page 19: About This Manual
This document includes information with focus on safety, installation and maintenance procedures. For more information, see www.adbsafegate.com. Note It is very important to read this document before any work is started. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 21: Introduction
3.1 General 3.1.1 IDM 8000 IDM 8000 is a microprocessor based CCR designed specifically for supplying airfield lighting serial circuits. 3.1.2 Airfield lighting serial circuit (AFL-circuit) Serial circuit is normally used at airports for power transmission from the CCR to rather remote located and power consuming light fittings.
Page 22: Ccr Technical Data
Dielectric test voltage U2 test/V 1.78 3600 1081 1.78 3967 1351 1.78 4333 1136 2027 1.78 5682 1515 2703 1.78 7576 12.5 1894 3378 1.78 9470 2272 4054 1.78 11364 17.5 2652 4729 1.78 13258 Copyright ADB Safegate, All Rights Reserved ©...
Page 23: Protective Functions
Operating hours, all steps, total, cumulative hours and reset. • 10 patch fault log with time and date labels. • Info type displays e.g. CCR no, circuit name, control direction etc. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 24: Remote Control Interfaces
Natural cooling is provided for all compartments (no fans are used). All cable entries are through the bottom plate of the CCR. All components are accessible from the front. Rating / dimensions Up to 17.5kVA 1705 From 20 kVA 1705 With hooks 1735 With wheels 1835 With hooks + wheels 1865 Copyright ADB Safegate, All Rights Reserved ©...
Page 25 Mains cable connection Main transformer output tapping settings WARNING! HIGH VOLTAGE Output COMPARTMENT Terminal block AFL-cable connection Cabling fixing rail Remote control cable entry Mains entry AFL-cable entries UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 26: Power Circuit
If the supply voltage is higher than nominal during the tapping or lower supply voltages than 95% of nominal are expected, some additional reserve (+5…+10%) to the tapping might be necessary to operate the CCR on highest intensity. Copyright ADB Safegate, All Rights Reserved ©...
Page 27: High Voltage Circuit
The application program is stored on Flash-memory and can be therefore upgraded at site if desired. All set-parameters are stored in non-volatile EEPROM memory. Also, RAM memory is backed with battery for optimal performance in all operational situations. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 28: Serial Control Interface
Redundant duplicated configuration is defined by dip-switches on the MB. For more information, see Appendix C – Serial control interface signal list – Profibus DP Appendix D – Serial control interface signal list – Modbus TCP. Copyright ADB Safegate, All Rights Reserved ©...
Page 29: Parallel Control Interface
Parallel interface unit is custom designed E1 size plug in card with D37 / F communication connector installed on the face of the card. The card is located in the RM-slot next to the power unit of the control rack. Figure 1: Parallel control unit IDM 8000-03 layout and HW settings Interface...
Page 30 (SumF) or it contains only U1, f1 and T alarms (SysF). Parallel control interface and indication signals: Appendix E – Parallel control interface signal list. Example connection in Appendix F – Parallel remote control example. Copyright ADB Safegate, All Rights Reserved ©...
Page 31: User Interface
• Earth fault maintenance switch / Lamp fault B reset control by using maintenance switch on the MCU-unit. When set to on with earth fault tripping mode is activated on level B. Figure 2: Control rack with display unit and control switches UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 32: Circuit Selector Control Via Display Unit
Monitoring / protection • On-led (green) on the power unit is on when the DC power module is powered. 4.2 Display Unit The display unit consists of a graphical LCD-display and 5 soft menu buttons. Copyright ADB Safegate, All Rights Reserved ©...
Page 33 Each display window consists of header, 2 function dependent data fields, 2 permanent status fields and 5 function dependent soft menu texts. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 34: Figure 4: Display Unit
Data fields 1, 2 Status fields 1, 2 R ON 3 View CS Set Soft menu texts Soft menu buttons Display control Display component Description Remarks Copyright ADB Safegate, All Rights Reserved Header © Describes the function of current display...
Page 35 Fast repeated (5pcs) over current trip SYS ERR System error NO CS No circuits selected / circuit selector CCR Incorrect value or function LAMP AGE Selected lamp life operation time reached UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 36: Display Interface Main Menu Structure
Set Setting functions; other monitoring and system configuration functions 4.2.3 Commonly used symbols in all display menus: • More Brings more equal level displays • Up Brings you back to upper level display 4.3 View functions Copyright ADB Safegate, All Rights Reserved ©...
Page 37 % of total lamps, For correct % display no of lamps Resolution = 1 lamp Resolution = 1% Lf when CCR off must be set from system settings Off when CCR off UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 38 DC +5V, +-12V Internal DC voltages XXXX DIP POS 2.6.7 Hardware System settings (2.6.7) LEDS TEST Led test function for MCU LEDs Remote control info Data Datatype For more information, see 2.6.9 Remote control settings. Copyright ADB Safegate, All Rights Reserved ©...
Page 39: Calibration Functions
Header/function Data 1 Data 2 Remarks I2/U2 calibration I2 / A I2 Cal Next = U2 cal U2 / V U2 Cal Next = I2 cal + - adjust UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 40: Input Voltage U1 Calibration
Calibration of more than ±10% from factory defaults is not allowed -> ERR indication in display. 4.4.2 Input Voltage U1 Calibration Header / function Data 1 Data 2 Remarks U1 calibration U1 / V U1 Cal + - adjust Copyright ADB Safegate, All Rights Reserved ©...
Page 41: Lamp Fault And Va-Drop Calibration
Note : Use either level A amount of lamp faults or not less than 2 or more than 1. Arrange desired amount of real lamp faults to the circuit. 7 is required. Warning! High voltage circuit – De-energize CCR before working with the load circuit! UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 42: Earth Fault Calibration
CCR. 1. Go to Earth fault cal by selecting Set/Cal/Ef. 1. Wait 20s and then select Set/Next. 1. Turn the control switch to Off-position. Copyright ADB Safegate, All Rights Reserved ©...
Page 43: Protective Functions
1. Wait 2min until the measurement value has stabilised or the ‘w’ letter from the value has disappeared. The Open value should be less than 0.10V. Select Set/Up. 1. Turn the control switch to Off-position. 4.5 Protective Functions UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 44 CCR. Threshold levels A which trip the CCR are automatically set from these values and cannot be set directly. Note : Nominal values must correspond with the values of the mains input. Incorrect nominal value or calibration may cause incorrect operation of the protection. Copyright ADB Safegate, All Rights Reserved ©...
Page 45: Open Circuit Protection
Warning! High voltage circuit! Adequate insulation and distances must be maintained during test. • Simulated test: Adjust the threshold level above the actual output current level and check that the CCR trips in due time. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 46: Over Current Protection
Trip value Return value Input voltage protection Threshold level A + +15% 264 / 460 Vac 253 / 440 Vac Threshold level A – -20% 184 / 320 Vac 196 / 340 Vac Copyright ADB Safegate, All Rights Reserved ©...
Page 47: Input Frequency And Temperature Protection
Return level Input frequency protection Threshold level A + 50/60Hz Fnom +10% (55/66Hz) Fnom + 7.5% (54/65Hz) Threshold level A – 50/60Hz Fnom –10% (45/54Hz) Fnom – 7.5% (46/55Hz) UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 48 Operational test Adjust the frequency nom value to be 10Hz out of real nominal value and make sure that the protection operates in due time. Warnings can be tested by adjusting the warning level. Copyright ADB Safegate, All Rights Reserved ©...
Page 49: Setting Functions
If password protection is selected from system settings, you are asked for a password before entering the SETTINGS display. For more information, see selecting password protection in 2.6.8 System settings. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 50: Output Current Step Setting
Lamp fault set No of lamp faults Level A 1-99 lamps in 1 lamp steps No of lamp faults Level B 1-99 lamps in 1 lamp steps Delay time Delay 1-99s in 1s steps Copyright ADB Safegate, All Rights Reserved ©...
Page 51: Earth Fault Setting
Adjust the alarm level higher than actual isolation level of the circuit or make an artificial earth fault in the circuit and make sure that alarms are generated in due time. Warning! De-energize the CCR before making the earth fault. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 52: Va-Drop Setting
Actual VA % value against the full load value can be seen from the View/S menu. Full load value is calibrated during lamp fault calibration. Warning! De-energize the CCR before working with the AFL-circuit. Copyright ADB Safegate, All Rights Reserved ©...
Page 53: Current Fault Setting
1. Go to time and date set by selecting Set/Set/More/Time. 1. If necessary adjust time with arrows below each time component. Then Select Set. 1. If necessary adjust date as in step 2. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 54: Hardware System Settings
These factory settings enable the MCU card to automatically detect the basic settings of the CCR and need only to be changed/checked when modifying the CCR type or replacing a new mother board. Copyright ADB Safegate, All Rights Reserved ©...
Page 55 The settings are made with dip switch SW1 located on the motherboard (MB) on the right side of the MCU unit. Switch no 1 is on top and left switch position=off (0) / right pos=on (1). UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 56: System Settings
SET SYSTEM HW SETTING Step Task Remarks Turn IDM 8000 main switch off Remove MCU unit Set SW1 disp switches to desired positions Insert MCU and turn the main switch on The settings can be viewed for checking from the display:...
Page 57 APCH-SIGN, “ “ CCR cntrl dir Project* 01-36, 0 = not used “ “ Hours for lamps Lamplife Off,100,200…20 000 CCR serv. Date Lst serv Ftest date Set records current date UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 58: Remote Control Settings
Bustype * Project Autodetect No of serial cards Fieldb * Project Autodetect Failsafe mode Fails Cont Cont / Fs / Fs off / ContHB / FS HB / FsofHB Failsafe step F step Copyright ADB Safegate, All Rights Reserved ©...
Page 59: Circuit Selector Minimum Current Setting
1. Select the desired current level with the local operation switch e.g. step 6. 1. Select Set to store the setting into memory and select Min to reset to a safe value. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 60: Lcd Contrast Setting
Eng / fin / swe / pol / spa / fra Setting sequence 1. Go to language setting by selecting Set/Set/More/More/Lng. 1. Choose language with + / - ,and select Set to confirm. Copyright ADB Safegate, All Rights Reserved ©...
Page 61: Installation
Make sure to do the following regarding transportation: NOTICE Keep the CCR always in upright position during transportation and storage. Protect the CCR from adverse weather conditions. Make sure to do the following upon receipt: UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 62 After long storage it is recommended to inspect the equipment to clean it if necessary and to remove trace of oxidation if any on electrical contact before connection. Make sure to do the following regarding storage: 1. Inspect the equipment regularly. Copyright ADB Safegate, All Rights Reserved ©...
Page 63: Moving And Handling The Ccr At Site
Leave 20cm clearance from wall and 50cm between CCR rows (back to back installation) for proper ventilation space. • Reserve sufficient clearance in the front of the CCR for maintenance and operation purposes. 5.3 Electrical Installation UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 64: Mains Connection
400 VAC 2 pole 80 A, c-curve 2 pole 100 A, c-curve 35 mm 25 mm 30 kVA 400 VAC 2 pole 100 A, c-curve 2 pole 125 A, c-curve 50 mm 35 mm Copyright ADB Safegate, All Rights Reserved ©...
Page 65: Afl-Circuit Connection
Load matching is provided from 45% to 100% with 5% and 10% taps on the Main Transformer. Benefits of load matching is described in section 1.3.3 Main Transformer, Efficiency and Power Factor. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 66 Load matching is done by viewing the tap info in the LCD display, see figure 10, while running the CCR in local mode at step 7 with maximum load (for circuit selector CCRs all circuits must be switched on). The main transformer is then tapped to more accurately match the load. See table on next page for instructions. Copyright ADB Safegate, All Rights Reserved ©...
Page 67 1. Open the CCR door and de-energize by setting the terminal outputs to either “Safety Mode” or “Maintenance mode” as described in Appendix M – Output Terminals. Warning! High voltage – De-energize CCR AT OUTPUT TERMINALS before PROCEEDING! UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 68: Commissioning Procedure
C=Connected / D = Disconnected PR 5-13 Failsafe settings selection Normal / Failsafe Turn the CCR on and check the green led in the PWR module. Adjust the LCD contrast if necessary. 2.6.11 LCD contrast setting Copyright ADB Safegate, All Rights Reserved ©...
Page 69 Check and adjust/test (if desired) the open circuit protection 2.5.1 Open circuit protection Check and adjust/test (if desired) over current protection 2.5.2 Over current protection Test MCU card leds 2.3 View functions UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 70 Appendix I – Commissioniong test all documents inside the CCR. report form All the CCRs have been factory tested and have factory settings, which in most cases can be used for the project, already set. Copyright ADB Safegate, All Rights Reserved ©...
Page 71: Maintenance
In environments where dust or dirt is very severe, cleaning and verification of air circulation inside the CCR can require shorter maintenance periods. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 72: Tools
Hex Key set, metric, for supply and main transformer in larger CCRs. • Torque wrench. • Clean compressed air for cleaning dust or dirt • CCR manual for correct operation procedures. In addition to the maintenance tools: • Spare parts for component replacement. Copyright ADB Safegate, All Rights Reserved ©...
Page 73: Troubleshooting
B is reached. If no real earth fault exists check 2.4.4 Earth fault calibration, earth fault calibration and set levels. 2.6.3 Earth fault setting UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 74: Ccr Trips
2.6.4 VA-Drop setting TRIP is selected. Check the connected load. Note! When incandescent lamp gets older, apparent power will decrease. Check if two point earth faults exist. If necessary, recalibrate LF calibration for changed load. Copyright ADB Safegate, All Rights Reserved ©...
Page 75: Incorrect Performance Of The Ccr
Check that signal mode and coding settings conform with the control system settings Check / replace the control card CCR provides excessive Check fixing of the choke of the passive filter 1.3.2 Power circuit noise Check thyristor controller and module UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 77: Appendix A - Serial Communication Interface - Profibus Dp Connection
Each fieldbus card (i.e. node) must have unique address which is set as a sum of two rotary switch settings x10’ and x1’ (from 0 to 99). Status led information Led no. Description Colour Blink 1Hz Blink 2hz Blink 4hz Not used UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 78 IDM 8000 Appendix A – Serial communication interface – Profibus DP connection Online Green Online Offline Offline Offline Online Diagnostics Conf err. Parm.err. Init.err. Copyright ADB Safegate, All Rights Reserved ©...
Page 79: Appendix B - Serial Communication Interface - Modbus Tcp Connection
Type the new network information in the relevant fields. • Store the configuration. UM_IDM-8000, Rev. 1.7, 2021/05/06 • Turn off the power to the CCR. Copyright ADB Safegate, All Rights Reserved © • Set the dip-switch on the CCR to address 0.
Page 80 Power breaks IDM 8000 equipped with single modbus TCP serial interface can manage 1s power breaks without any break on the control status. When returning from longer power breaks the failsafe setting will be taken and hold until the serial interface is in online mode and starts following the control system commands.
Page 81: Appendix C - Serial Control Interface Signal List - Profibus Dp
P2 / 4 LF B Lamp fault warning P2 / 5 EF A Earth fault alarm ( trip / m) P2 / 6 EF B Earth fault warning P2 / 7 UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 82 The value is always 0-125 in which 125 is the maximum power of the CCR which again depends on the CCR size. This means that the PLC (or the PC) must use the CCR size parameter when displaying the actual P2- reading. One digit means CCR size (W) / 125 Copyright ADB Safegate, All Rights Reserved ©...
Page 83 - S2 = I2 * U2 = Apparent power taken by the load -Pf2 = P2 / S2 = load power factor, how inductive the load is ( lamp faults etc) UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 85: Appendix D - Serial Control Interface Signal List - Modbus Tcp
Input voltage warning U2 / 4 Freq A Input frequency alarm U2 / 5 Freq B Input freq. Warning U2 / 6 Temp A Thyrist temp alarm U2 / 7 UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 86 8A/160 =0,05A the resolution being 0.6%. Full range is used in order to display possible overshoots of nominal range, to get round numbers on PC display and also to minimize (often actions on change based) data transmission between the data collecting PLC and the monitoring PC which is displaying the values. Copyright ADB Safegate, All Rights Reserved ©...
Page 87 - S2 = I2 * U2 = Apparent power taken by the load -Pf2 = P2 / S2 = load power factor, how inductive the load is ( lamp faults etc) UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 89: Appendix E - Parallel Control Interface Signal List
Local control indication. Remote control indication. Open circuit alarm Over current alarm Current fault alarm Lamp fault alarm A Lamp fault warning B VA-drop alarm Earth fault alarm A UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 90 Appendix E – Parallel control interface signal list Earth fault warning B Earth fault maintenance switch on indication or optional SCO indication. Icom1 Common for positive (PI) indications Icom2 Common for alarm (FI) indications Internal DC out Copyright ADB Safegate, All Rights Reserved ©...
Page 91: Appendix F - Parallel Remote Control Example
Appendix F: Appendix F – Parallel remote control example Example of remote control with parallel interface, refer to signal chart on Appendix E – Parallel control interface signal list. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 93: Appendix G - Profibus Dp Design Notes/Afl-Control System Designers
Defines actually how many IDM 8000:s can be connected Max no of slaves= Int ( I/O capacity (bytes) / 16) e.g. Int (484/16) = 30 IDM 8000:s if I/O capacity is 484 bytes . Bus failsafe state Normally continue / reset. Continue recommended in single bus systems UM_IDM-8000, Rev.
Page 94 The failsafe Hb (heartbeat bit) function can be used to check the host computer connection: Hb bit changes it state in max 1s intervals (this functionality must be included in the control system) which the CCR checks to define its online status. Copyright ADB Safegate, All Rights Reserved ©...
Page 95: Appendix H - Modbus Tcp Design Notes/Afl-Control System Designers
The failsafe Hb (heartbeat bit) function can be used to check the host computer connection: Hb bit changes it state in max 1s intervals (this functionality must be included in the control system) which the CCR checks to define its online status. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 97: Appendix I - Commissioning Test Report Form
Appendix I: Appendix I – Commissioning test report form IDM 8000 Commissioning Test IDM 8000 COMMISSIONING Serial number Sign/Date IDM 8000 sw v2.30… CT-8000-2k Project number Station name Customer CCR number CCR type number IDM 8000- SW version 1. CIRCUIT INFORMATION...
Page 98 2. EF B 10. CF - 3. EF maint EF B Calibration Limit Delay VA-drop Trip Alarm Func 4. EF 11.VA (A/T/O) 5. LF limit Lamp fault Limit Delay Func Limit Delay Func Copyright ADB Safegate, All Rights Reserved ©...
Page 99 DIR 1 (P) Redundant control (S) U2 [V] (S) Only* (P) = Parallel, (S) = Serial P2 [W] (S) Failsafe function 11. UPDATES CT-8000-UD Description Ver. Comments Sign. Date UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 101: Appendix J - Spare Part List
1 – 3kVA SG17789 4 – 5 kVA SG15513 7.5 kVA SG17790 10 kVA SG17791 12.5 – 15.5 kVA SG17792 17.5 – 20 kVA SG17793 25 – 30 kVA SG17794 UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 102 V1 (incl. RC) Thyristor pack (Thyristor Unit and RC) 3 – 4 kVA SG11491 5 – 17.5 kVA SG11492 20 – 30 kVA SG11490 Slide Switch Terminal (phased out) 1 – 30 kVA ELLM6/8.STISPP Copyright ADB Safegate, All Rights Reserved ©...
Page 103 MCU control unit must also be replaced at the same time. The software version of the MCU can be viewed from the LCD display under the System Info menu, or noted in the Factory Test protocol in the door of the CCR, under “SW version”. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 105: Appendix K - Components Of Electronics
Appendix K: Appendix K – Components of electronics Component ID Description Mother board MCU control unit Control interface card Power unit LCD display unit UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 108 Circuit breakers T5 – T6 Earth fault measurement supply transformers Main contactor Thyristor unit Choke (Inductor) Temperature sensor Snubber Main switch SA 1-2 Surge arrester pair supply SA 3-4 Surge arrester pair output Copyright ADB Safegate, All Rights Reserved ©...
Page 109: Appendix M - Output Terminals
• Cable discharge mode: Use cable discharge to remove capacitive voltage from the cable. Note : Check that the slide switch is properly tightened after changing its position. UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 110: Terminal Taps
• Cable discharge mode: Use cable discharge to remove capacitive voltage from the cable Note : Check that the terminal taps are properly tightened after changing its position. Copyright ADB Safegate, All Rights Reserved ©...
Page 111: Series Cut Out (Sco), Option
Use the 6mm cable glands, provided with the SCO to connect the cables to the terminals marked with (S). Use the tension relief to hold the cables in position. Connection for the cable shield can be made by using the earthing rod (E). SW connections Figure 15 – SCO installation UM_IDM-8000, Rev. 1.7, 2021/05/06 Copyright ADB Safegate, All Rights Reserved ©...
Page 112 Be careful when inserting the cover that all connections are made properly. For more information, see the SCO manual or www.adbsafegate.com. Operation mode Maintenance mode Figure 16 – SCO with different operating modes Copyright ADB Safegate, All Rights Reserved ©...
Page 115: Support
ADB SAFEGATE Support Live Technical Support - Americas If at any time you have a question or concern about your product, just contact ADB SAFEGATE’s technical service department. Trained in all areas of system issues, troubleshooting, quality control and technical assistance, our highly experienced Technical support specialists are available 24 hours a day, seven days a week to provide assistance over the phone.
Page 116: Recycling
N.2.1 Local Authority Recycling The disposal of ADB SAFEGATE products is to be made at an applicable collection point for the recycling of electrical and electronic equipment. The correct disposal of equipment prevents any potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling.
Page 117 Tel.: +46 (0)40 699 17 00, Internet: www.adbsafegate.com Fax: +46 (0)40 699 17 30 ADB SAFEGATE Airfield Technologies Ltd. China ADB SAFEGATE, China: Unit 603, D Block, CAMIC International Convention Center, No 3, Hua Jia Di East road, ChaoYang district, Beijing 100102 P.R.

ADB Safegate IDM 8000 User Manual

1 Safety

2 About this Manual

3 Introduction

4 User Interface

5 Installation

6 Maintenance

7 Troubleshooting

Appendix A - Serial Communication Interface - Profibus DP Connection

Appendix B - Serial Communication Interface - Modbus TCP Connection

Appendix C - Serial Control Interface Signal List - Profibus DP

Appendix D - Serial Control Interface Signal List - Modbus TCP

Appendix E - Parallel Control Interface Signal List

Appendix F - Parallel Remote Control Example

Appendix G - Profibus DP Design Notes/Afl-Control System Designers

Appendix H - Modbus TCP Design Notes/Afl-Control System Designers

Appendix I - Commissioning Test Report Form

Appendix J - Spare Part List

Appendix K - Components of Electronics

Appendix L - CCR Components

Appendix M - Output Terminals

Support

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