Flightcell DZMx Installation Manual
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Flightcell DZMx Installation Manual

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DZMx Installation Manual
Product Revisions 3.0 / 4.0
MAN_DZ4_001 Rev 26.0 Flightcell® DZMx Installation Manual
Effective Date: 29 Jun 2021

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Summary of Contents for Flightcell DZMx

  • Page 1 DZMx Installation Manual Product Revisions 3.0 / 4.0 MAN_DZ4_001 Rev 26.0 Flightcell® DZMx Installation Manual Effective Date: 29 Jun 2021...

  • Page 2: Section 1: Revisions & Approval

    Except as expressly provided below, no part of this document may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any storage medium, for any purpose other than that which Flightcell International has provided this document for. Any electronic or printed copy of this document or any revision must contain the complete text of this copyright notice.

  • Page 3: Table Of Contents

    SECTION 4: DZMX SPECIFICATIONS ....................6 Variants and Part Numbers ........................6 Dimensions ............................. 7 Electrical ..............................7 DZMx Wi-Fi and Bluetooth Transmit Power ................... 8 Environmental Qualifications ........................8 SECTION 5: INSTALLATION ....................... 9 Mounting the DZMx ..........................9 DZMx Wiring Guide ..........................

  • Page 4: Section 2: Introduction

    This manual has been updated for DZMx firmware release 3.7.0 and 4.7.0 Applicability of this Manual This manual applies to the Flightcell DZMx part number DZP_04 revisions 3.0 and 4.0. Rev. 3.0 operates firmware 3.7.0 and has the DZP_04 part number with a 4 to 6-digit dash number e.g.

  • Page 5: Section 3: Dzmx Equipment

    Connector kits are supplied with the DZMx and with associated parts including the DZMx Remote Head and antennas. The content of the connector kits depends on the version of the DZMx. Details of the connector kit contents are provided in Appendix 1.

  • Page 6: Section 4: Dzmx Specifications

    Section 4: DZMx Specifications Variants and Part Numbers The DZMx can be built in a wide range of configurations, with a range of hardware options. The DZMx part number is DZP_04. The 3 - 7 digit dash number immediately following DZP_04 designates the variant of the DZMx.

  • Page 7: Dimensions

    Time to First Fix General Purpose Inputs Inputs Levels (V 0 to 28VDC General Purpose Outputs Levels (V 0 to 32VDC Max Current (l 500mA MAN_DZ4_001 Rev 26.0 Flightcell® DZMx Installation Manual Page 7 of 60 Effective Date: 29 Jun 2021...

  • Page 8: Dzmx Wi-Fi And Bluetooth Transmit Power

    Environmental Qualifications The DZMx is tested against and complies with RTCA-DO160G. Details of the DO160G compliance are provided in the DZMx Declaration of Design and Performance (DDP), document TEC_DZ4_031, Issue 7 for DZMx Revision 3 and Issue 8 for DZMx Revision 4.

  • Page 9: Section 5: Installation

    » If the DZMx is installed in the pedestal, for ease of use, it is preferable to install it as near to the front of the pedestal as possible.
  • Page 10 » Other cabling - 24 AWG stranded (0.205mm It is recommended that enough slack be left in the main cable to enable the DZMx to be partially removed from the aircraft panel for service or to exchange the Iridium and/or cellular SIM card.
  • Page 11 DZUS rails. If the DZMx has a GA front panel it is recommended to bond the DZMx to aircraft chassis ground via either the hardpoint on the rear of the DZMx or the chassis ground pin on the primary connector.
  • Page 12 MIC TO DZMx 2 LO Input Return for audio input from ICS 2 POTS RING For optional telephone handset AUX DATA GND Ground D25 shell CHASSIS GND Ground MAN_DZ4_001 Rev 26.0 Flightcell® DZMx Installation Manual Page 12 of 60 Effective Date: 29 Jun 2021...
  • Page 13 USB GND Ground GPIO7 Reserved GPIO1 Input Reserved GPIO2 Input Reserved ETH 10/100 RX- Input ETH 10/100 RX+ Input D25 shell CHASSIS GND Ground MAN_DZ4_001 Rev 26.0 Flightcell® DZMx Installation Manual Page 13 of 60 Effective Date: 29 Jun 2021...
  • Page 14 Refer to the Military wiring diagrams for the Flightcell DZMx and associated equipment (available from the Support page of the Flightcell website). The standard military variant of the DZMx uses a single D38999 connector. Refer to the figure below for the layout of the DZMx backplate.
  • Page 15 AUDIO FROM AUX TXCVR HI Input MIC TO DZMx 1 HI Input HI audio output from ICS 1 SHIELD Shield Spare Shield Connection AUX DATA TX Input MAN_DZ4_001 Rev 26.0 Flightcell® DZMx Installation Manual Page 15 of 60 Effective Date: 29 Jun 2021...

  • Page 16: Installing A Dzmx Remote Head

    Press ENTER to save the setting. If a second remote head is installed, repeat these steps for Head C Enable. Configuring the Remote Heads A head ID must be allocated to each remote head so that the DZMx can identify. To allocate an ID: »...

  • Page 17: Dzmx Antennas

    DZMx Antennas Flightcell supplies a range of antennas, the choice of which will depend on DZMx modem configuration: » Single Iridium modem: Use a Flightcell dual Iridium/GPS antenna. ▪ Where the antenna needs to be certified to a TSO, part number: ANP_00043 ▪...
  • Page 18 It is recommended that the antenna cable be reduced to RG58 for the last 300mm to the DZMx to assist with installation in the panel. Antenna connectors on the DZMx and Flightcell antennas (as well as the supplied mating connectors) are colour coded to reduce installation errors, as follows:...

  • Page 19: Section 6: Configuration

    DZMx Connect will open in the browser. If the DZMx has been allocated a fixed IP address, or the DZMx is set up as a DHCP client, then it is necessary to enter this address (this could be, for example, 192.168.4.100). This IP address can be determined by selecting MENU >...
  • Page 20 Click on the discovered DZMx unit to open navigation and settings options. Permission levels Permission levels allow users to have control over how the DZMx is configured. Three levels or roles with individually configurable passwords are available within DZMx Connect.
  • Page 21 DZMx to its factory settings before the password protected functions can be used again. DZMx Keypad References Most keys on the DZMx keypad have more than one function. The following table outlines how the DZMx keys are referenced throughout the manual. Icon...

  • Page 22: Audio Installation And Configuration

    Press MENU. If the DZMx is on a phone call, press and hold MENU to access the menus. Use the UP and DOWN arrow keys to navigate between the menu options. Use the LEFT and RIGHT arrow keys to scroll left or right, to increase, decrease or navigate menus.
  • Page 23 ICS channel. Audio from the DZMx to the ICS Audio from the DZMx is connected direct to the ICS input, and its levels adjusted using the DZMx audio menu. Audio from the ICS to the DZMx (microphone installation) The DZMx can be installed in aircraft systems with either high impedance or low impedance microphones.
  • Page 24 To activate mic bias power to the MIC line: 1 . Activate using the DZMx Control Head. Select MENU > Audio > press ENTER > ICS > press ENTER > Mic Bias > press ENTER > select Off or On. Select END to return to the main screen.

  • Page 25: Modem Configuration

    Different countries or geographic areas use different cellular bands, due to international and national radio frequency licensing agreements. In Revision 3 DZMx, the cell modem supports most of the bands to for all countries in the world. In Revision 4 DZMx, four different modem versions are used for different geographic regions. The four modem options are: MAN_DZ4_001 Rev 26.0 Flightcell®...
  • Page 26 A SIM card is required for a DZMx cellular modem. A SIM cards must be installed in the DZMx for an internal Iridium 9523 if it is to be used for phone calling and SMS messaging. A SIM card is not required for the Iridium 9523 modem if it is to be used only for Iridium PTT or for Iridium SBD.
  • Page 27 Tilt the card downward until it clicks into the groove in the tray. Insert the tray into the slot on the back of the DZMx and secure in place with the two cap screws. Note: Ensure that the SIM cards are in the correct slots, as they may be permanently damaged if incorrectly installed.
  • Page 28 Cell modems are always enabled. » Cell modems can be disabled via softkey – the modem can be disabled manually on the DZMx, using a long press on the A or B softkey allocated to that modem. » Cell modems are automatically disabled when the aircraft is in flight.

  • Page 29: Backlighting

    These settings can be changed using DZMx Connect. Go to Settings > Modem > Cell modems. Select one of the options from the drop down (Off, Disable Via Soft Key, Disable When In Flight. Select OK. Select DONE when completed.

  • Page 30: Dzmx Wifi

    DZMx Wi-Fi is a licensed application; purchase of a Wi-Fi licence is required to activate the Wi-Fi service on the DZMx. DZMx Wi-Fi allows the DZMx to act as an access point to connected devices, enabling the DZMx to be used to: »...

  • Page 31: Dzmx Bluetooth

    Provide WPA2 encryption security to wireless devices. Starting WiFi If the DZMx is WiFi capable and the Wi-Fi licence has been activated, the WiFi service is active by default. It is possible to toggle WiFi on and off from the front panel using a long press on the MODE key.
  • Page 32 The DZMx supports a Bluetooth audio streaming protocol called A2DP. If a Bluetooth device is connected and pairing has been successful, the DZMx will display a musical icon in the top left corner of its display (see ‘Pairing’ above). When the user starts audio playing on the connected mobile device it will be audible through the ICS/Headset.

  • Page 33: Dzmx Tracking

    This information can be sent to a tracking provider to enable the aircraft to be monitored and its movements tracked. To use the DZMx’s tracking capability, it is necessary to enter a contract with a tracking service to receive, process and display tracking information.
  • Page 34 500; 972; 1800 100; 184; 360 GPS Display Options GPS information is displayed on the top line of the DZMx screen and can be varied to meet your needs. The current available options for the display line are: » Off: no information shown »...
  • Page 35 The DZMx can prioritise the available networks used for sending tracking messages. This is particularly useful to allow you to prioritise the cheapest transmission method, enabling least cost tracking while allowing the DZMx to fall back to the alternate network if there is no coverage on the preferred network.
  • Page 36 DZMx also allows tracking messages to be sent from modem while the other is in use for calls/data. To set the preferred transmission mode: 1. Using DZMx Connect. Settings > Tracking > Transmission. Using the DZMx keypad. Press MENU > Tracking > Transmission Options > Preferred device.
  • Page 37 IP, but messages could take longer to send. Configuring Periodic Events The DZMx can be configured to send position reports at designated intervals, which depend on aircraft activity. The following events or timers can be configured individually: »...
  • Page 38 Note: The heading timer only specifies a minimum delay between heading events. Triggered Events Manual reports The MARK key on the DZMx keypad can be configured to send a variety of manual position reports: » Long press of MARK key: »...
  • Page 39 Take-off and Landing Events The DZMx can be configured to send take-off and landing event reports at the start and end of each flight leg. The simplest approach is to use aircraft speed to trigger take-off and landing reports.
  • Page 40 Alert Mode allows users to send special alert messages in specific circumstances (e.g. Under Fire). The Alert mode setting can only be enabled using DZMx Connect. Go to Settings > Tracking > Automated Remote Monitoring. Toggle “Arm enabled” on or off. “Alert Mode Enabled” can also be toggled on or off.

  • Page 41: Dzmx Inputs And Outputs

    Another seven inputs can be installed with the optional Input Expansion Card (IEC). DZMx Inputs The DZMx general purpose inputs (GPIs) can be used to indicate some event or state on the aircraft. A standard DZMx has five inputs, with another seven inputs available on the optional DZMx Input Expansion Card (IEC).
  • Page 42 Configuring the inputs These inputs can be set up on either the DZMx keypad or using DZMx Connect. In practice, it is easier to set them up using the menus as the DZMx reports the status of the input in real time.

  • Page 43: Configuring Dzmx Data

    Configuration menu if the application (e.g. airline, firefighting or PTT) is enabled. DZMx Outputs The DZMx has two outputs, which are switches that can be used to turn an electrical signal on or off. A typical use of an output is to energise a ring alert light on the aircraft panel.
  • Page 44 Configure connected network devices to use the DZMx IP address 192.168.4.1 as their default IP gateway. DHCP Server Mode Configuration The DZMx can be set as a DHCP server, a DHCP client, or allocated a fixed IP address. These can be selected in DZMx Connect. Go to Settings > Preferences > Local Network Settings.

  • Page 45: Dzmx Data Logging

    The APN you need to specify will depend on the cellular network service provider. The APN is often published on the service provider's web site. This setting is easier to enter via DZMx Connect, where you can type or paste in the APN. It can also be entered using the DZMx UI: Enabling and Disabling Satellite Data Modify the satellite modem settings using DZMx Connect.
  • Page 46 Pressure altitude (reference to 1013.25 millibars). Disclaimer The Flight Data Recording system in the DZMx uses a six degree of freedom sensor fusion technique and thus all pitch and roll values output are a best estimate based on measured angular rate (prone to drift) and estimated gravity vector (which can be distorted by accelerations).

  • Page 47: Dzmx Email Outbox

    Note: If the DZMx is installed not aligned with respect to any of the aircraft axes, data readings will be incorrect unless this step is performed at installation Accessing DZMx Flight Data This data can be accessed by the user in several ways: »...

  • Page 48: Recording And Transmitting Maintenance Data

    Engine starts. » Landings. This data can be displayed on the DZMx UI, sent to the tracking provider, and sent by email to a nominated email address. Prerequisites For the maintenance data to be recorded and sent by email both the outgoing email account settings in Email Outbox must be set up and the email address for the maintenance reports.
  • Page 49 Send in Tracking Msg. » Maintenance Email Address. This can be a different email address to what was set up in the DZMx Outbox. MAN_DZ4_001 Rev 26.0 Flightcell® DZMx Installation Manual Page 49 of 60 Effective Date: 29 Jun 2021...

  • Page 50: Section 7: Dzmx Applications

    DZMx Applications and Licences Some DZMx applications require a licence to be activated. If the licence has been purchased with the DZMx, then the application will be activated before delivery. If the licence is required after delivery of the DZMx, the application licences can be installed using DZMx Connect.

  • Page 51: Section 8: Maintenance, Diagnostics And Support

    PC or laptop hard drive. Ensure the aircraft is on ground power or there is enough battery power to run the DZMx for at least 1 hour (DZMx draws approximately 1A at 28VDC). To perform the upgrade:...

  • Page 52: Diagnostics

    6. After being redirected to the Discovery area, wait for the DZMx to fully reboot before re- discovering it. The display and keyboard may alternatively flash on and off during this period. 7. Login as an installer using the installer password.

  • Page 53: Forms

    Export Form History (Operator level). » Delete Form History If a prompt is set up, this will show at the top of the DZMx display at the selected event. MAN_DZ4_001 Rev 26.0 Flightcell® DZMx Installation Manual Page 53 of 60...
  • Page 54 When in airline mode only form entry and clear form can be used from the menu, even in installer mode. To Create, Delete or Edit a Form Using DZMX Connect: Since the forms are designed to be sent via SMS, SBD or email it is recommended that field names be kept as short as possible.

  • Page 55: Flightcell Remote Assistance

    Ethernet connection. Initial Remote Assistance Setup Remote Assistance must be set up on the DZMx before it can be used. This is a one-off configuration step and will never need to be repeated.
  • Page 56 Establishing a VPN Connection This provides a secure connection between the DZMx and Flightcell support team. The support staff will receive a notification and they will be able to remotely access the DZMx. The DZMx will operate normally throughout this process.

  • Page 57: Section 9: Obtaining Documentation And Information

    Section 9: Obtaining Documentation and Information Documentation Comprehensive documentation is available on the Flightcell website www.flightcell.com/resources Documentation, user instructions and technical information can be ordered by contacting Flightcell. This includes: » DZMx wiring diagrams (interconnect drawings) » DZMx mechanical assembly »...

  • Page 58: Section 10: Warranty

    The DZMx warranty covers Flightcell manufactured items only. Any ancillary items may be covered by individual manufacturer warranties. The warranty is void if any labels are removed or if it is determined that your DZMx has been: » Connected to a power supply delivering more than 32 Volts Connected with reverse polarity »...

  • Page 59: Appendix 1: Connector Kits & Associated Parts

    CNC_00023 - DE9S M24308 Crimp and Poke Socket with Contacts (Female) CNC_00027 - Metal Back shell for DE Size connectors Straight (9 way or 15 way HD) MAN_DZ4_001 Rev 26.0 Flightcell® DZMx Installation Manual Page 59 of 60 Effective Date: 29 Jun 2021...
  • Page 60 Iridium Modem Connector Poke Plug with Contacts (Male) CNC_00046 - Metal Back shell for DA Size connectors Straight (15 way) CNC_00002 - TNC crimp plug, RG58 MAN_DZ4_001 Rev 26.0 Flightcell® DZMx Installation Manual Page 60 of 60 Effective Date: 29 Jun 2021...

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