Flightcell DZMx Plus Installation Manual
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Flightcell DZMx Plus Installation Manual

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DZMx Plus Installation Manual
Product Rev 1.3
MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual
Effective Date: 28 Jun 2021

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Summary of Contents for Flightcell DZMx Plus

  • Page 1 DZMx Plus Installation Manual Product Rev 1.3 MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual Effective Date: 28 Jun 2021...

  • Page 2: Revisions And Approvals

    Flightcell International has provided this document for. Any electronic or printed copy of this document or any revision must contain the complete text of this copyright notice.

  • Page 3: Table Of Contents

    Section 5: Installation _______________________________________________ 10 Mounting the DZMx ____________________________________________________________ 10 DZMx Plus Wiring Guide ________________________________________________________ 11 Installing a DZMx Plus Control Head _______________________________________________ 17 DZMx Plus Antennas ____________________________________________________________ 17 Section 6: Configuration _____________________________________________ 19 Configuring the DZMx Plus _______________________________________________________ 19...
  • Page 4 Section 9: Documentation and Information ______________________________ 58 Contact Details ________________________________________________________________ 58 Warranty _____________________________________________________________________ 58 Appendix 1: Connector Kits & Associated Parts ___________________________ 60 MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual Page 4 of 61 Effective Date: 28 Jun 2021...

  • Page 5: Introduction

    Section 2: Introduction This manual provides information on the installation and configuration of the DZP_07- xxx-xxxx Flightcell DZMx Plus. MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual Page 5 of 61 Effective Date: 28 Jun 2021...

  • Page 6: Dzmx Equipment

    DZMx Plus Control Head DZP_05-002 including Bluetooth and WiFi antennas. The content of the connector kits depends on the version of the DZMx Plus. Optional extras based on the unit dash number and customer requirements will be at additional cost.

  • Page 7: Dzmx Plus Specifications

    Section 4: DZMx Plus Specifications Variants and Part Numbers The DZMx Plus can be built with a range of hardware options. The DZMx part number is DZP_07. The 3 - 7 digit dash number immediately following DZP_07- xxx-xxxx designates the variant of the DZMx Plus.

  • Page 8: Electrical

    Max Cable Loss 3 dB Antenna impedance 50 Ω USER INTERFACE Power switch Momentary action switch PWR on/off with backlight LEDs Transceiver Status Indicator x3 MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual Page 8 of 61 Effective Date: 28 Jun 2021...

  • Page 9: Environmental/Emi Qualifications

    Environmental/EMI Qualifications The DZMx Plus is designed against RTCA DO-160G. Test results are pending. Details of the DO-160G compliance will be provided in the DZMx Plus Declaration of Design and Performance (DDP) document which is pending. DO-160G test reports shall also be available on request from tech@flightcell.com.

  • Page 10: Installation

    If the DZMx Plus Control Head is installed in the pedestal, for ease of use, it is preferable to install it as near to the front of the pedestal as possible.

  • Page 11: Dzmx Plus Wiring Guide

    Other cabling - 24 AWG stranded (0.205mm It is recommended that enough slack be left in the main cable to enable the DZMx Plus to be partially removed from the aircraft panel for service or to exchange the Iridium and/or cellular SIM card.
  • Page 12 It does not have a DZUS connection. If the DZMx Plus Control Head is mounted in a DZUS rack, the housing is grounded to the DZUS rails via the DZUS connectors and contact between the front panel metalwork and the DZUS rails.
  • Page 13 LO audio output to ICS 1 RS485 Rx+ Input USB ID OTG AUX DATA GND Ground Ground Ground RH_KEY Input SPARE SHIELD Ground MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual Page 13 of 61 Effective Date: 28 Jun 2021...
  • Page 14 USB D- OTG AUDIO FROM AUX TXCVR HI Input AUDIO FROM AUX TXCVR LO Input MIC TO DZMx 1 HI Input Unbiased/biased (configurable) MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual Page 14 of 61 Effective Date: 28 Jun 2021...
  • Page 15 GENERAL PURPOSE INPUT 4 Input GENERAL PURPOSE INPUT 3 Input GENERAL PURPOSE INPUT 2 Input DC SUPPLY POSITIVE Power D62 shell CHASSIS GND Ground MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual Page 15 of 61 Effective Date: 28 Jun 2021...
  • Page 16 DZMx Keypad References Most keys on the DZMx Plus Control Head keypad have more than one function. The following table outlines how the DZMx Plus Control Head keys are referenced throughout the Installation Manual. Icon Manual Reference Icon Manual Reference...

  • Page 17: Installing A Dzmx Plus Control Head

    Press ENTER to save the setting. Configuring the Control Head The Control Head now needs to be allocated a head ID so that the DZMx Plus can identify it. Press and hold the BACK key on the Control Head for 2 seconds, then release. Scroll down to Advanced press ENTER.
  • Page 18 Up to 8m RG213 Up to 17m LMR400 Up to 26m LMR600 Antenna connectors on the DZMx Plus and Flightcell antennas (as well as the supplied mating connectors) are colour coded to reduce installation errors, as follows: Antenna Type Colour Iridium Cellular...

  • Page 19: Configuration

    Installer Menu needs to be activated. The Installer Menu will remain active until the DZMx Plus is next powered off. If a menu item mentioned in this manual cannot be found ensure that the Installer Menu has been activated.
  • Page 20 ENTER then Yes or No. Select END to return to the main screen. c. Connect a PC or laptop to the DZMx Plus via an Ethernet cable. Type 192.168.4.1 into a web browser and navigate to Connectivity > WiFi and toggle the switch to ON.

  • Page 21: Audio Installation And Configuration

    (ICS) to enable aircrew, mission crew or passengers to use these connections. The DZMx Plus can be connected to the aircraft audio system or ICS in several ways, depending on the aircraft configuration and type of operation. It is recommended that audio from the DZMx Plus is connected to spare radio positions on the ICS if possible.
  • Page 22 The dual ICS connections may be used to allow the DZMx Plus to be connected to two different audio panels on the aircraft, or to allow different audio connections to be used simultaneously. Mirroring Audio on Dual ICS Connections If the DZMx Plus has connections to two audio panels but it is desirable to have the same audio mirrored to both, select Mirror Audio to ICS2.
  • Page 23 The way this is configured will depend on how many headsets are to have access to the DZMx Plus: » If only the pilot is to use the DZMx Plus, its MIC TO DZMx 1 HI/LO lines are connected only to the pilot’s microphone line. »...
  • Page 24 Configuring Side Tone Side tone is normally provided by the aircraft audio panel or ICS, but in some installations may not be available. Side tone can be supplied by the DZMx Plus if required. This can be configured using the: »...

  • Page 25: Modem Configuration

    To enable and configure your DZMx Plus for PTT using DZMx Connect. Go to Settings > Modem > Internal Sat modems. » If you wish to have the DZMx Plus start up in PTT mode, activate Start PTT on Boot. Select DONE when finished. »...
  • Page 26 A SIM card is required for a DZMx Plus cellular modem. SIM cards must be installed in the DZMx Plus for an internal Iridium 9523 if it is to be used for phone calling and SMS messaging. A SIM card is not required for the Iridium 9523 modem if it is to be used only for Iridium PTT or for Iridium SBD.
  • Page 27 4. Tilt the card downward until it clicks into the groove in the tray. 5. Insert the tray into the slot on the front of the DZMx Plus and secure in place with the two cap screws.
  • Page 28 Call Forward Number and toggle Call Forwarding Enable on. Select DONE. » Use the DZMx Plus control head. Go to MENU > Hardware Config > Modem Config > Iridium Modem 1 > Service Centre Number > and select the correct option.

  • Page 29: Backlighting

    Cell modems are always enabled. » Cell modems can be disabled via softkey – the modem can be disabled manually on the DZMx Plus, using a long press on the A or B softkey allocated to that modem. » Cell modems are automatically disabled when the aircraft is in flight.
  • Page 30 Option 2: External lighting input controls night lighting only (no Day/Night mode switch). This requires setting the 'Low calib' point at the minimum input voltage. To change the brightness options for the external lighting on the DZMx Plus Control Head: 1. Press and hold the  key for 2 seconds.
  • Page 31 ENTER key is pressed. These values need to be checked during installation to ensure that the hardware is functioning correctly. MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual Page 31 of 61 Effective Date: 28 Jun 2021...

  • Page 32: Dzmx Plus Wifi

    The DZMx Plus can be supplied with optional integrated WiFi components (designated by a W at the end of the product’s part and dash number e.g.: DZP_07-xxx-xxW DZMx Plus Wi-Fi is a licensed application; purchase of a Wi-Fi licence is required to activate the Wi-Fi service on the DZMx Plus.

  • Page 33: Dzmx Plus Bluetooth

    WiFi Dynamic Host Configuration Protocol (DHCP) Server settings. DZMx Plus Bluetooth™ DZMx Plus Bluetooth is a built-in option that works with any DZMx Plus that has a DZP_07- xxx-xxW part and dash number. DZMx Plus Bluetooth is a licensed application; purchase of a Wi-Fi or Bluetooth licence is required to activate Bluetooth on the DZMx Plus.
  • Page 34 Hands Free Calling The DZMx Plus supports a Bluetooth audio Hands Free Profile (HFP). If a Bluetooth device is connected in this mode and pairing has been successful, the DZMx Plus Control Head will display a mobile phone icon in the top left corner of its display. If a user receives or initiates a call on the paired mobile device, the audio will be routed to/from the ICS/Headset.

  • Page 35: Dzmx Tracking

    This information can be sent to a tracking provider to enable the aircraft to be monitored and its movements tracked. To use the DZMx Plus tracking capability, it is necessary to enter a contract with a tracking service to receive, process and display tracking information.
  • Page 36 500; 972; 1800 100; 184; 360 GPS Display Options GPS information is displayed on the top line of the DZMx Plus Control Head screen and can be varied to meet your needs. The current available options for the display line are: »...
  • Page 37 International Mobile Equipment Identity (IMEI)): This is a unique 16-digit number which is located on the backplate label of the DZMx Plus or under the battery of the (optional) Iridium External Device. This can also be found by using the DZMx Plus Control Head. Select MENU >...
  • Page 38 DZMx Plus will send them over the cellular network. » Try Cell First: If messages cannot be transmitted over the cellular network (for example if the aircraft is out of cell coverage) the DZMx Plus will send them over the Iridium satellite network. »...
  • Page 39 IP when the connection is poor, but this setting could also result in messages taking longer to send. Configuring Periodic Events The DZMx Plus can be configured to send position reports at designated intervals, depending on aircraft activity. The following events or timers can be configured individually: »...
  • Page 40 » A mission mark – this prompts the user to press one of the coloured keys on the DZMx Plus Control Head, then the mission number; this is sent to the tracking service, or MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual...
  • Page 41 These options are not supported by all tracking service providers. Check with your service provider before activating these options. Power Up To send a position report when the aircraft power is supplied to the DZMx Plus. Note: It is recommended that the DZMx Plus be connected to the primary power bus on the aircraft so that the power up message is created when the aircraft is first powered on.
  • Page 42 > Automated Remote Monitoring. Toggle “Arm enabled” on or off. “Alert Mode Enabled” can also be toggled on or off. When enabled, it is activated using a long press on the DZMx Plus Control Head A.R.M. key. Note: A.R.M. and Alert mode cannot be enabled at the same time.

  • Page 43: Dzmx Plus Inputs And Outputs

    Refer to the DZMx Operators’ Manual for details of how to activate a geofence. DZMx Plus Inputs and Outputs The DZMx Plus has General Purpose Inputs/Outputs (GPIO) which can be configured to trigger alerts or tracking messages during operation, or to signify some event. The DZMx Plus has five inputs and two outputs.
  • Page 44 The DZMx Plus general-purpose inputs (GPIs) can be used to indicate some event or state on the aircraft. A standard DZMx Plus has five inputs, with another seven inputs available on the optional DZMx Input Expansion Card (IEC). An input may be used for a range of...
  • Page 45 If using the DZMx Plus Control Head a pop-up will show the current state the DZMx Plus reads from this input (e.g. Up/Down, On/Off). If the state is wrong (e.g. DZMx Plus reports “Collective is Up” when it is down, go to Input Configuration and change the selected condition.

  • Page 46: Configuring Dzmx Plus Data

    It is recommended that the Flightcell USB/Ethernet module is installed to provide the necessary Ethernet connection. The DZMx Plus can be set as a DHCP server, a DHCP client, or allocated a fixed IP address. These can be selected using DZMx Connect. Go to Settings > Preferences > Local Network >...
  • Page 47 DHCP Server Mode Configuration The DZMx Plus can be set as a DHCP server, a DHCP client, or allocated a fixed IP address. These can be selected using DZMx Connect. Go to Settings > Preferences > Local Network > Local Network Settings.
  • Page 48 To specify the default internet gateway, the DZMx Plus will where the internet connectivity is coming from a specific IP gateway (contact your cell network provider for more information) i.e. 192.168.4.100, then press ENTER. Press END to return to the main screen.

  • Page 49: Dzmx Plus Data Logging

    Pressure altitude (reference to 1013.25 millibars) Disclaimer The Flight Data Recording system in the DZMx Plus uses a six degree of freedom sensor fusion technique and thus all pitch and roll values output are a best estimate based on measured angular rate (prone to drift) and estimated gravity vector (which can be distorted by accelerations).
  • Page 50 Using DZMx Connect select Flight > Flight Icon > Gear Icon Note: If the DZMx Plus is installed not aligned with respect to any of the aircraft axes, data readings will be incorrect unless this step is performed at installation...

  • Page 51: Dzmx Plus Email Outbox

    DZMx Plus Email Outbox The DZMx Plus can transmit data via email. To do this, the email outbox must be configured. Using DZMx Connect. Go to Settings > Preferences > Outgoing Email Account...
  • Page 52 Engine starts. » Landings. This data can be displayed on the DZMx Plus Control Head, sent to the tracking provider and sent by email to a nominated email address. Prerequisites For the maintenance data to be recorded and sent by email both the outgoing email account settings in Email Outbox must be set up and the email address for the maintenance reports.

  • Page 53: Dzmx Plus Applications

    To load the licence file: Open DZMx Connect and enter the installer password. Go to About; this will show a list of licences currently installed on the DZMx Plus. Click on UPLOAD LICENSE and follow the prompts. Restart the DZMx Plus.

  • Page 54: Maintenance, Diagnostics And Support

    3. Discover the DZMx Plus and login as an installer using the installer password. 4. Select Upgrade and browse to the saved firmware file. 5. Select Upload and wait for the firmware file to upload to the DZMx Plus. Once the file has been fully uploaded the upgrade process will start automatically.

  • Page 55: Diagnostics

    6. After being redirected to the Discovery area, wait for the DZMx Plus to fully reboot before re-discovering it. The display and keyboard may alternatively flash on and off during this period. 7. Login as an installer using the installer password.

  • Page 56: Flightcell Remote Assistance

    This requires either a cellular data connection or a wired Ethernet connection. Initial Remote Assistance Setup Remote Assistance must be set up on the DZMx Plus before it can be used. This is a one-off configuration step and will never need to be repeated.
  • Page 57 Once connected it is possible to disconnect it at any time. Disconnection would normally be done once Flightcell support has finished assisting and has given the 'all-clear'. The VPN connection can be disconnected using the DZMx Plus Control Head or DZMx Connect.

  • Page 58: Documentation And Information

    The DZMx Plus warranty covers Flightcell manufactured items only. Any ancillary items may be covered by individual manufacturer warranties. The warranty is void if any labels are removed or if it is determined that your DZMx Plus has been: »...
  • Page 59 If the DZMx Plus is deemed to be faulty or in need of repair, please complete a Returned Materials Authorization form on www.Flightcell.com/RMA or contact Flightcell International info@flightcell.com MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual Page 59 of 61...

  • Page 60: Appendix 1: Connector Kits & Associated Parts

    CNC_00046 - Metal Back shell for DA Size Iridium Modem Connector Kit modem connectors Straight (15 way) CNC_00002 - TNC crimp plug, RG58 MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual Page 60 of 61 Effective Date: 28 Jun 2021...
  • Page 61 Additional Parts Component Description Flightcell DZMx MEP_00001 - Flightcell 2 Plus – ARINC 2 MCU ARINC 600 Mounting Tray MCU Mounting Tray 600 Install MAN_DZ7_001 Rev 1.1 Flightcell® DZMx Plus Installation Manual Page 61 of 61 Effective Date: 28 Jun 2021...

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