Flightcell DZMx Installation Manual
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Flightcell DZMx Installation Manual

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DZMx Installation Manual
Product Revision 6.1
Firmware Version 3.8.1 and 4.8.1
117-00008 Rev 3.0 Flightcell® DZMx Installation Manual
Effective Date: 18 February 2022

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Summary of Contents for Flightcell DZMx

  • Page 1 DZMx Installation Manual Product Revision 6.1 Firmware Version 3.8.1 and 4.8.1 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Effective Date: 18 February 2022...

  • Page 2: Section 1: Revisions & Approval

    Except as expressly provided below, no part of this document may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any storage medium, for any purpose other than that which Flightcell International has provided this document for. Any electronic or printed copy of this document or any revision must contain the complete text of this copyrigh t notice.

  • Page 3: Table Of Contents

    Accessing Installation and Configuration Settings ................. 19 Configuring the DZMx ........................19 Audio Installation and Configuration....................22 Modem Configuration ........................26 Configuring the cellular bands used by the DZMx cellular modem ..........30 Backlighting ..........................32 DZMx Data ........................... 38 DZMx WiFi ........................... 40 DZMx Bluetooth™...

  • Page 4: Section 2: Introduction

    DZMx. Previous revisions of this manual have the document number MAN_DZ4_001 and are still available on request. Applicability of this Manual This manual applies to DZP_04 Flightcell DZMx revisions 3.0, 4.0, 5.0., 6.0 and 6.1. » DZP_04 Rev. 6.1 operating firmware 4.8.1.

  • Page 5: Section 3: Dzmx Equipment

    Connector kits are supplied with the DZMx and with associated parts including the DZMx Remote Head and antennas. The content of the connector kits depends on the version of the DZMx. Details of the connector kit contents are provided in Appendix 1.

  • Page 6: Section 4: Dzmx Specifications

    Section 4: DZMx Specifications Variants and Part Numbers The DZMx can be built in a wide range of configurations, with a range of hardware options. The part number is DZP_04 and the 3 - 9-digit dash number immediately following DZP_04 designates the variant of the DZMx.

  • Page 7: Dimensions

    Time to First Fix General Purpose Inputs Inputs Levels (V 0 to 28VDC General Purpose Levels (V 0 to 32VDC Outputs Max Current (l 500mA 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 7 of 75 Effective Date: 18 February 2022...

  • Page 8: Dzmx Wi-Fi And Bluetooth Transmit Power

    Performance (DDP), document TEC_DZ4_031, Issue 7 for DZMx Revision 3 and Issue 8 for DZMx Revision 4.0, document 122- 00001 Issue 1.0 for Revision 5.0, Issue 1.1 for Revision 6.0 and Issue 1.2 for Revision 6.1.DO160 test results are available on request from tech@flightcell.com.

  • Page 9: Section 5: Installation

    The ideal location is in the panel where it is readily viewed by, and accessible to the pilot or pilots. If the DZMx is installed in the pedestal, for ease of use, it is preferable to install it as near to the front of the pedestal as possible.
  • Page 10 » Other cabling - 24 AWG stranded (0.205mm It is recommended that enough slack be left in the main cable to enable the DZMx to be partially removed from the aircraft panel for service or to exchange the Iridium and/or cellular SIM card.
  • Page 11 DZUS rails. If the DZMx has a GA front panel it is recommended to bond the DZMx to aircraft chassis ground via either the hardpoint on the rear of the DZMx or the chassis ground pin on the primary connector.
  • Page 12 MIC TO DZMx 2 LO Input Return for audio input from ICS 2 POTS RING For optional telephone handset AUX DATA GND Ground D25 shell CHASSIS GND Ground 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 12 of 75 Effective Date: 18 February 2022...
  • Page 13 USB GND Ground GPIO7 Reserved GPIO1 Input Reserved GPIO2 Input Reserved ETH 10/100 RX- Input ETH 10/100 RX+ Input D25 shell CHASSIS GND Ground 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 13 of 75 Effective Date: 18 February 2022...
  • Page 14 Refer to the military wiring diagrams for the Flightcell DZMx and associated equipment (available from the Support page of the Flightcell website). The standard military variant of the DZMx uses a single D38999 connector. Refer to the figure below for the layout of the DZMx backplate.
  • Page 15 AUDIO FROM AUX TXCVR HI Input MIC TO DZMx 1 HI Input HI audio output from ICS 1 SHIELD Shield Spare Shield Connection AUX DATA TX Input 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 15 of 75 Effective Date: 18 February 2022...

  • Page 16: Installing A Dzmx Remote Head

    Head C If a second Remote Head is installed, repeat these steps for Configuring the Remote Heads A head ID must be allocated to each Remote Head so that the DZMx can identify it. To allocate an ID: » Press and hold the BACK key on the designated Remote Head for 2 seconds, then Advanced >...

  • Page 17: Dzmx Antennas

    DZMx Antennas Flightcell supplies a range of antennas, the choice of which will depend on DZMx modem configuration: » Single Iridium modem: Use a Flightcell dual Iridium/GPS antenna, ANP_00043 » Dual Iridium modems: Use a Flightcell Iridium/GPS antenna, P/N ANP_00043, and a single Iridium antenna, ANP_00045.
  • Page 18 It is recommended that the antenna cable be reduced to RG58 for the last 300mm to the DZMx to assist with installation in the panel. Antenna connectors on the DZMx and Flightcell antennas (as well as the supplied mating connectors) are colour coded to reduce installation errors, as follows:...

  • Page 19: Section 6: Configuration

    Installer Menu needs to be activated. The Installer Menu will remain active until the DZMx is next powered off. If a menu item mentioned in this manual cannot be found ensure that the Installer Menu has been activated.
  • Page 20 DZMx Connect will open in the browser. If the DZMx has been allocated a fixed IP address, or the DZMx is set up as a DHCP client, then it is necessary to enter this address (this could be, for example, 192.168.4.100).
  • Page 21 » If the DZMx Wi-Fi IP address has been manually configured, it will be necessary to enter the IP address manually. Click Manual Entry and enter the IP address. After the first use of a custom IP address, the app will remember the address in the Stored Devices list.

  • Page 22: Audio Installation And Configuration

    The DZMx can be connected to the aircraft audio system or ICS in several ways, depending on the aircraft configuration and type of operation. It is recommended that audio from the DZMx is connected to spare radio positions on the ICS if possible.
  • Page 23 When installing the DZMx with an ICS that uses low impedance mics, the DZMx must be connected to a line level Radio/Comms port. If a line-level port is not available and the DZMx is to be connected direct to the mic line, then a tactical radio adaptor will be needed to match impedances.
  • Page 24 Incoming or outgoing Bluetooth call. Adjusting Audio Volume Audio levels can be adjusted on DZMx Connect or the DZMx Control head, however as there is a short lag when using DZMx Connect, it is recommended that audio levels are adjusted using the DZMx Control head.
  • Page 25 MENU > PTT Talk Groups > Refresh Talk Groups talkgroups by going to Configuring the PTT Input PTT calls can be triggered from the DZMx keypad, but it is preferable to use a PTT switch connected to a DZMx Input. Note: The Call Priority setting can be useful for automatically muting a PTT call when making a call on another modem.

  • Page 26: Modem Configuration

    Different countries or geographic areas use different cellular bands, due to international and national radio frequency licensing agreements. In Revision 3 DZMx, the cell modem supports most of the bands to for all countries in the world. In Revision 4 and later DZMx, four different modem versions are used for different geographic regions.
  • Page 27 > Modem Configuring the DZMx for other external devices Other devices may be connected to the DZMx RS232 serial port. The DZMx needs to be Settings > configured to recognise and control the connected device In DZMx Connect, go to Hardware >...
  • Page 28 Tilt the card downward until it clicks into the groove in the tray. » Insert the tray into the slot on the back of the DZMx and secure in place with the two cap screws. Note: Ensure that the SIM cards are in the correct slots, as they may be permanently damaged if incorrectly installed.
  • Page 29 However, some Iridium Service Providers use different SSNs (e.g. Telstra and Pivotel in Australian; DISA for US military). If (No SMS) is displayed next to the Iridium modem's status message on the DZMx display, the service centre number is incorrectly set. The service centre number can be selected: »...

  • Page 30: Configuring The Cellular Bands Used By The Dzmx Cellular Modem

    Configuring the cellular bands used by the DZMx cellular modem The cellular modems installed in the DZMx can access 4G (LTE) and if available, 3G and 2G (GSM) services on the cell networks. For each of these services, there will usually be several cellular frequency bands.
  • Page 31 The following guidelines can be considered when using advance band select: » Only use Advanced Band Select on Revision 5 DZMx or later » Locking into LTE only will generally give better data speeds, but if the LTE coverage in your area is not as extensive as 3G, you may need to select both 3G and 4G bands »...

  • Page 32: Backlighting

    Backlighting NVIS Options The DZMx and remote head are available in either NVIS-B compatible or NVIS-A versions. Most DZMx installations will be NVIS-B; the NVIS-A versions are only required by some military organisations (mainly in the USA). The NVIS-A versions use NVIS-A LEDs in the display for night operation only, using NVIS-B LEDs during day operation, and use NVIS-A LEDs in the keypad.
  • Page 33 Wiring the external dimmer control An external dimmer control is connected » On the DZMx: To General Purpose Input 5 (military D38999 pin 52 or civilian DB25 pin 15) on the DZMx. » On a remote head: Direct to the dimmer control input (pin 10).
  • Page 34 Exit the menu one level by pressing the BACK key. » Repeat steps 5 to 7 above for Ext Lighting Night High, setting the dimmer control to its maximum. 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 34 of 75 Effective Date: 18 February 2022...
  • Page 35 A hysteresis band is used to prevent the accidental switching into day mode, the size of which can be adjusted using the Ext Lighting Hysteresis setting, see Input Filtering section below. 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 35 of 75 Effective Date: 18 February 2022...
  • Page 36 'day' range. Note: The voltage values in the diagram below are examples only. The actual values when the head backlighting is calibrated may differ. 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 36 of 75 Effective Date: 18 February 2022...
  • Page 37 Tuning these values should be done in association with the Ext Lighting Hysteresis value. Note: It is recommended that the lighting control input should vary between 0V and 28V between minimum and maximum lighting respectively. 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 37 of 75 Effective Date: 18 February 2022...

  • Page 38: Dzmx Data

    It is recommended to configure Ethernet settings on the DZMx control panel if the DZMx does not have Wi-Fi. The DZMx can be set as a DHCP server, a DHCP client, or allocated a fixed IP address. » DHCP server is the default mode. This is used where another device connects over Ethernet direct to the DZMx.
  • Page 39 Cellular data can be enabled or disable in DZMx Connect by going to If the DZMx has one cell modem, this will be designated Modem 2. If dual cell modems are installed, these will be Modem 1 and Modem 2.

  • Page 40: Dzmx Wifi

    The APN is often published on the service provider's web site. This setting is easier to enter via DZMx Connect, where you can type or paste in the APN. It can also be entered using the DZMx control head.

  • Page 41: Dzmx Bluetooth

    DZMx Bluetooth is a licensed application; purchase of a Wi-Fi or Bluetooth licence is required to activate Bluetooth on the DZMx. DZMx Bluetooth provides the ability to pair a mobile device, such as mobile phone or tablet, to the aircraft ICS/headset. This is like the hands-free operation in a motor vehicle.
  • Page 42 Hands Free Calling The DZMx supports a Bluetooth audio hands free profile called HFP. If a Bluetooth device is connected in this mode and pairing has been successful, the DZMx will display a mobile phone icon in the top left corner of its display (see ‘Pairing’ above). If a user receives or initiates a call on the paired mobile device, the audio will be routed to/from the ICS/Headset.
  • Page 43 The DZMx supports a Bluetooth Audio Streaming Protocol (A2DP). If a Bluetooth device is connected and pairing has been successful, the DZMx will display a musical icon in the top left corner of its display (see ‘Pairing’ above). When the user starts audio playing on the connected mobile device it will be audible through the ICS/Headset.

  • Page 44: Dzmx Messaging

    Adding a position to Quick Messages The DZMx can be configured to include the aircraft position when a quick message is sent. The received message will show the position and a small preview, and the position can be opened on Google Maps.
  • Page 45 » Settings > Tracking > General On DZMx Connect, go to The Tracking Menu will be hidden from view when the DZMx is next restarted. 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 45 of 75 Effective Date: 18 February 2022...
  • Page 46 500; 972; 1800 100; 184; 360 Top Line Display Options Operating and trip information is displayed on the top line of the DZMx screen and can be varied to meet your needs. The current available options for the display line are: »...
  • Page 47 The DZMx can prioritise the available networks used for sending tracking messages. This is particularly useful to allow you to prioritise the cheapest transmission method, enabling least cost tracking while allowing the DZMx to fall back to the alternate network if there is no coverage on the preferred network.
  • Page 48 Iridium SMS for tracking, until the call has ended. Configuring DZMx Tracking Destinations Once the Tracking Service Provider has your account set up, the DZMx can be configured to send tracking messages to your selected providers. The destination gateways for Iridium and cellular networks need to be configured for each tracking service, they will provide you with the destination addresses.
  • Page 49 On Ground Timer: The time, in minutes, between sending automated position reports while on the ground (not in flight). » Taxiing Timer: The time, in minutes, between sending automated position reports while taxiing. 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 49 of 75 Effective Date: 18 February 2022...
  • Page 50 30 seconds. Note: The DZMx will not track at the HD rate when on the ground. The DZMx will use the On Ground periodic timer setting (which may be disabled by setting to 0). 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual...
  • Page 51 A position report only, to the tracking service, or » A mission mark – this prompts the user to press one of the coloured keys on the DZMx keypad, then the mission number; this is sent to the tracking service, or »...
  • Page 52 Take-off and Landing Events The DZMx can be configured to send take-off and landing event reports at the start and end of each flight leg. The simplest approach is to use aircraft speed to trigger take-off and landing reports. This is ideal for fixed wing aircraft. However, while this approach can be used for helicopters, it is not ideal as it can result in false take-off and landing reports when hovering.
  • Page 53 Alert Mode allows users to send special alert messages in specific circumstances (e.g. Under Fire). Alert mode setting can only be enabled using DZMx Connect. Go to Settings > Tracking > Automated Remote Monitoring. Toggle “Arm enabled” off and “Alert Mode Enabled” on.

  • Page 54: Dzmx Inputs And Outputs

    Card (IEC). DZMx Inputs The DZMx general purpose inputs (GPIs) can be used to indicate some event or state on the aircraft. A standard DZMx has five inputs, with another seven inputs available on the optional DZMx Input Expansion Card (IEC). An input may be used for a range of functions: Uses include: »...
  • Page 55 ). In practice, it is easier to set them up using the DZMx control head as the DZMx reports the status of the input in real time. Inputs 1 to 5 can be used either as two-state or as variable inputs.
  • Page 56 (e.g. airline, firefighting or PTT) is enabled. DZMx Outputs The DZMx has two outputs, which are switches that can be used to turn an electrical signal on or off. A typical use of an output is to energise a ring alert light on the aircraft panel.

  • Page 57: Dzmx Data Logging

    This must not be used for navigational or control purposes. Setting up the Flight Data Recorder To correctly estimate the pitch and roll of the aircraft using the DZMx, the unit’s rotational offset relative to the aircraft’s primary axes is required. DZMx Connect provides an interface to set those parameters: »...

  • Page 58: Dzmx Email Outbox

    DZMx Email Outbox The DZMx can transmit data logs via email. To do this, the email outbox must be configured. Settings > Preferences > Outgoing Email Account Using DZMx Connect go to...

  • Page 59: Recording And Transmitting Maintenance Data

    Select what data is to be emailed » Toggle Logging Send Email Data Automatically on if you want the data to be sent automatically. If selected, the DZMx will send the data for each flight when it is next powered on. Recording and Transmitting Maintenance Data The DZMx supports maintenance timers (also known as a Hobbs Meter).
  • Page 60 Check Due on the DZMx UI Timers menu and/or DZMx Connect Flight Timers page. The DZMx will add new flight hours to the 'hours since last check' timer while in flight, resulting in the displayed Check Due counter decrementing when in flight.
  • Page 61 The data is emailed to the tracking provider. Two email Maintenance email addresses can be nominated. The subject line of the maintenance email will be [DZMx Maintenance Report] from < serial number > and will contain the following text: »...

  • Page 62: Forms

    Forms Forms is a feature developed to aid operators to collect data and analyse flight trends. Forms can be used to enter and report operational data. Data can be entered into forms on the DZMx keypad or on DZMx Connect.
  • Page 63 To create a form on DZMx Connect, go to Forms, click on the “+” icon, and enter a name for the form. Click SUBMIT to create the form template. Note: The form name is limited to 25 characters. The General page provides the following prompt options: »...
  • Page 64 Form Field name. » If a form has been triggered by an event (e.g. start-up or flight time), the DZMx will beep and display the Form Field list. The name of the triggered form be highlighted and appear at the top of the list.
  • Page 65 Complete each form then select the MODE key again to exit to the main menu screen. » If the DZMx is powered off before an actively prompted form has been completed the form will appear on the screen when the DZMx is next powered on.
  • Page 66 All data records that have been recorded for the selected form can be deleted. Select Delete Form History > Confirm by selecting either No or Yes. 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 66 of 75 Effective Date: 18 February 2022...

  • Page 67: Section 7: Dzmx Applications

    DZMx Applications and Licences Some DZMx applications require a licence to be activated. If the licence has been purchased with the DZMx, then the application will be activated before delivery. If the licence is required after delivery of the DZMx, the application licences can be installed using DZMx Connect.

  • Page 68: Section 8: Maintenance, Diagnostics And Support

    PC or laptop hard drive. Ensure the aircraft is on ground power or there is enough battery power to run the DZMx for at least 1 hour (DZMx draws approximately 1A at 28VDC). To perform the upgrade: Using the DZMx USB port: »...

  • Page 69: Diagnostics

    Diagnostics The DZMx provides a range of diagnostic and other information on various aspects of the system. Real-Time Diagnostics The DZMx diagnostic pages may enable you to resolve any configuration or other issues. The following options in the Diagnostics Menu may be available:...

  • Page 70: Flightcell Remote Assistance

    Ethernet connection. Initial Remote Assistance Setup Remote Assistance must be set up on the DZMx before it can be used. This is a one-off configuration step and will never need to be repeated.
  • Page 71 Flightcell Support. Enable at Start-up This menu option forces the DZMx to automatically establish a VPN Remote Assistance connection on start-up. This feature is useful for long-term monitoring and diagnosis. 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual...

  • Page 72: Section 9: Obtaining Documentation And Information

    Section 9: Obtaining Documentation and Information Documentation Comprehensive documentation is available on the Flightcell website at www.flightcell.com/resources. Technical support For technical support contact Flightcell » By email, tech@flightcell.com » By phone, +64 3 545 8651 Contact Details Mailing Address Flightcell International Limited...

  • Page 73: Section 10: Warranty

    The DZMx warranty covers Flightcell manufactured items only. Any ancillary items may be covered by individual manufacturer warranties. The warranty is void if any labels are removed or if it is determined that your DZMx has been: » Connected to a power supply delivering more than 32 Volts »...

  • Page 74: Appendix 1: Connector Kits & Associated Parts

    CNC_00023 - DE9S M24308 Crimp and Poke Socket with Contacts (Female) CNC_00027 - Metal Back shell for DE Size connectors Straight (9 way or 15 way HD) 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 74 of 75 Effective Date: 18 February 2022...
  • Page 75 Poke Plug with Contacts (Male) Connector Kit CNC_00046 - Metal Back shell for DA Size connectors Straight (15 way) CNC_00002 - TNC crimp plug, RG58 117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 75 of 75 Effective Date: 18 February 2022...

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