Flightcell DZMx Installation Manual
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- Installation manual (75 pages) ,
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Summary of Contents for Flightcell DZMx
- Page 1 Flightcell International LTD DZMx Installation Manual Firmware Version: 2.7.0 Flightcell DZMx Installation Manual MAN_DZ4_001 Document Version 14.1 Friday, 20 May 2016...
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Page 2: Table Of Contents
Secondary Connector Connector Pinouts (MIL) Military Connector Mounting the DZMx DZMx Antennas Installation of Iridium and GPS Antennas Installation of Cellular Antennas Guidelines for Antenna Cables SIM Cards DZMx manufactured prior to July 2014 DZMx manufactured after July 2014 SIM Slot Designation CONTENTS... - Page 3 Additional Tracking Applications Configuring GPS Configuring GPS Mode GPS Display Options Setting the GPS Display Tracking Providers Setting up the Tracking Service Provider Configuring DZMx Tracking Destinations Tracking Transmission Preferred Transmission Mode Periodic Events Setting Tracking Timers Configuring Heading Events Hover Events Triggered Events...
- Page 4 Data roaming Enabling and Disabling Satellite Data Section 13 External Hardware DZMx Remote Head Wiring the Remote Head Configuring DZMx Configuring the Remote Heads Cabin Phone Configuring DZMx to use a Cabin Phone Contact Details Mailing Address Physical Address Warranty CONTENTS...
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Page 6: Section 1 Installation Manual
2.7.0. Additional functionality is regularly being developed and implemented for the DZMx. The following installation documentation is provided on a USB stick with your DZMx. These documents may be referred to in some sections of the manual. The latest versions are also available on our support webpage, www.flightcell.com/support. -
Page 7: Section 2 Dzmx Manager
DZMx phonebook and message library. It is highly recommended that DZMx Manager is used to alter your DZMx settings as it provides a more intuitive interface than using the front panel. The DZMx Manager also allows users to import/export phonebooks, settings files and adjust the quick response messages. -
Page 8: Phone Book Editor
Phone Book Editor The Phone Book Editor page allows users to delete, edit, search or add contacts. See the DZMx Manager image below for a screen shot of the Phone Book Editor page. DZMx Manager phone book. Note: The first three numbers in the phone book will be assigned to the three speed dial keys. -
Page 9: Dzmx Keypad References
DZMx Keypad References The following table outlines the DZMx keypad buttons and how they are referenced throughout the manual. This will be a handy page to return to when unsure which button is being referenced. Icon Manual Reference Icon Manual Reference... -
Page 10: Front Panel Installer Menu
Installer Menu needs to be activated on the Front Panel. The Installer Menu will remain active until the DZMx is next powered off. Since this installation manual assumes that the Installer Menu has been activated, if a menu item indicated in this manual cannot be found, ensure that the Installer Menu is activated. -
Page 11: Firmware Upgrade
DZMx firmware is regularly updated to provide improvements and new features. The DZMx is always shipped from manufacture with the latest firmware. However, if the DZMx has been in storage for some time, the installed firmware may not be the latest release. -
Page 12: Diagnostics
Diagnostics The DZMx provides a range of diagnostic and system information on various aspects of the system. The DZMx also maintains a diagnostic log file, capturing key information on system performance. This information can be exported to a memory stick installed in the DZMx USB socket. -
Page 13: Section 3 Dzmx Equipment
Section 3 DZMx Equipment The DZMx should be inspected when unpacked to check for any visible damage or missing components. DZMx Connectors A connector kit is supplied with the DZMx. This contains: Supplied Connector Kits with the DZMx Item Quantity... -
Page 14: Dzmx Specifications
DZMx Specifications Versions and Part Numbers The DZMx can be built in a wide range of configurations, with a range of hardware options. The DZMx part number for each variant designates these options. These are: Installed modems (see "Modem Configuration" on page 28... - Page 15 Antenna Bias Voltage Antenna Current Up to 100mA Sensitivity -162dBm (with Flightcell Antenna) Time to First Fix Inputs Levels (V General Purpose Inputs 0 to 28VDC Levels (V 0 to 32VDC General Purpose Outputs Max Current (I 500mA SECTION 3 DZMx Equipment...
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Page 16: Dzmx Dimensions
No internal modem 580g Iridium 650g Iridium + 3G Cellular 720g Iridium + Iridium 720g Environmental Qualifications The DZMx complies with the following RTCA-DO160G standards. Equipment Section Description Category Description Category Ground Survival Low Temp and B2 - Unpressurised, non-temp Section 4.5.1... - Page 17 Emission of where apertures are EM Radio Section 21 significant and not directly in Frequency view of radio receiver's Energy antennas. Electronic equipment that is Electrostatic Section 25 installed repaired or operated Discharge in an aerospace environment. SECTION 3 DZMx Equipment...
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Page 18: Section 4 Dzmx Wiring Guide
The DZMx unit and other components require aircraft DC power. Operating range is 12-32VDC. It is preferred that the DZMx be connected to the emergency (primary) power bus on the aircraft. This is to ensure successful operation of tracking (including engine start/stop data) and emergency calls. -
Page 19: Ethernet/Usb Connector Module
DZUS rails. If the DZMx has a GA front panel it is recommended to bond the DZMx to aircraft chassis ground via either the hardpoint on the rear of the DZMx or the chassis ground pin on the primary connector. -
Page 20: Connector Pinouts (Civ)
Refer to the Civilian wiring diagrams for the Flightcell DZMx and associated equipment (available from the Flightcell Support website). The standard civilian variant of the DZMx uses two D25 connectors for its main connectors. Refer to the figure below for the layout of the DZMx backplate. -
Page 21: Secondary Connector
Pin No Function Direction Notes MIC TO DZMx 1 LO Input Return for audio input from ICS 1 MIC TO DZMx 2 LO Input Return for audio input from ICS 2 POTS RING For optional telephone handset AUX DATA GND... -
Page 22: Connector Pinouts (Mil)
Refer to the Military wiring diagrams for the Flightcell DZMx and associated equipment (available from the Flightcell Support website). The standard military variant of the DZMx uses a single D38999 connector. Refer to the figure below for the layout of the DZMx backplate. - Page 23 Isolated output 2 Terminal A GPIO7 Reserved for Optional Capabilities DC SUPPLY VOLTAGE Input DC power supply MIC TO DZMx 2 HI Input HI audio input from ICS 2 MIC TO DZMx 2 LO Input LO audio input from ICS 2 RS485 TX+...
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Page 24: Mounting The Dzmx
The ideal location is in the panel where it is readily viewed by, and accessible to the pilot or pilots. If the DZMx is installed in the pedestal, for ease of use, it is preferable to install it as near to the front of the pedestal as possible. -
Page 25: Dzmx Antennas
Up to 26m LMR600 It is recommended that the antenna cable be reduced to RG58 for the last 300mm to the DZMx to assist with installation in the panel. Antenna connectors on the DZMx and Flightcell antennas (as well as the supplied mating connectors) are... -
Page 26: Sim Cards
SIM Cards SIM cards must be installed in the DZMx for the internal Iridium 9523and cellular modems. A SIM card is not required for an Iridium 9603 (SBD only) modem. The DZMx uses standard SIM cards, rather than the micro and nano versions. Two versions of SIM card holders have been used in the DZMx. -
Page 27: At&T Sim Cards
Ensure that the SIM cards are in the correct slots, as they may be permanently damaged if incorrectly installed. AT&T SIM Cards Not all AT&T SIM cards are compatible with non-AT&T devices. For troubleshooting with AT&T SIM cards, visit the troubleshooting website here. SECTION 4 DZMx Wiring Guide... -
Page 28: Section 5 Modem Configuration
Section 5 Modem Configuration Settings for configuring the DZMx modems are found in the Hardware Config>>Modem Config menu. Modem menu layout Cellular Modems The DZMx may have the following cellular modem types installed: An internal Flightcell cellular modem An external Flightcell cellular modem. -
Page 29: Activating Modems
These settings should be set correctly prior to your DZMx being shipped, and therefore should not require changing. It may be required to specify which external modem is installed, if it was not purchased with your DZMx. To configure which modems are fitted or attached to your DZMx (refer to the modem menu figure below): Press MENU then scroll to Hardware Config>>Modem Config... -
Page 30: Section 6 Audio Configuration
Section 6 Audio Configuration The DZMx is connected to the aircraft’s audio system. A second audio connection is available for use in the following scenarios: To provide separate connections for pilot and co-pilot If there are two audio zones in the aircraft (e.g. one in the cockpit and one in the cabin). -
Page 31: Ics Audio Installation
ICS Audio Installation It is recommended that the DZMx is connected to a spare radio position on the ICS. AUDIO FROM DZMx HI/LO is connected direct to the audio input, and its levels adjusted using the DZMx audio menu. Adjusting Audio Volume... -
Page 32: Microphone Installation
As the Iridium satellite phone and cell phone are both full duplex, it is preferable to use the DZMx on a hot mic connection, rather than PTT (keyed). The DZMx will typically be installed in one of the following ways:... -
Page 33: Configuring Mic Boost
Select On to activate and Off to deactivate Mic Boost. Configuring Microphone Bias In some aircraft with high impedance headsets, where the mic line is connected direct to the DZMx, it is necessary to provide bias power to energise the headset microphone. -
Page 34: Section 7 Backlighting
Section 7 Backlighting The DZMx and DZMx Remote Head have a backlit keypad and LCD display. Backlight levels are adjusted separately for the DZMx and remote head. The DZMx can support variable lighting controlled from the aircraft dimmer control. Aircraft without dimmer controls can manually set the brightness to Day and Night levels. -
Page 35: Checking Input Range
Scroll to Input Calib. then press ENTER Press END to save the settings and exit the menu. To change the maximum brightness options for the external lighting on the DZMx or remote head: Press and hold the "*" key for 2 seconds... -
Page 36: Section 8 Tracking Configuration
To use the DZMx’s tracking capability, it is necessary to enter a contract with a tracking service to receive, process and display tracking information. The DZMx must then be configured to work with that tracking service. -
Page 37: Locking The Tracking Menu
The tracking menu can be unlocked using DZMx Manager. Configuring Tracking Settings The DZMx is capable of sending tracking messages for a large range of events. See the following sections for setting up each tracking capability: "Tracking Providers" on page 39 "Tracking Transmission"... -
Page 38: Configuring Gps
500; 972; 1800 100; 184; 360 GPS Display Options The GPS information is displayed on the top line of the DZMx screen and can be varied to meet your needs. The current available options for the display line are: Off: no information shown dddmm.mmmm: the aircraft’s position is shown in degrees and minutes (to 4 decimal points) -
Page 39: Tracking Providers
Cellular Phone Number: If you have a cell modem installed. Configuring DZMx Tracking Destinations Once the Tracking Server Provider has your account set up, the DZMx can now be configured to send tracking messages to your selected providers. The destination gateways for Iridium and Cellular networks need to be configured for each tracking service. - Page 40 Press ENTER to save the edited text To enter or edit a destination cell phone number: Use the "0" to "9" keys on the DZMx keypad to enter the number (press and hold the "0" key to enter the international dialling prefix “+”) Press BACK to backspace a digit Press ENTER to save the edited number.
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Page 41: Tracking Transmission
Preferred Transmission Mode The DZMx is able to prioritise the network used for sending tracking messages. This is particularly useful as it allows tracking messages to be sent from one network while the other network is out of reception or is being used for calls/data. -
Page 42: Periodic Events
The heading timer only specifies a minimum delay between heading events. Hover Events The DZMx can be configured to send an event report when the helicopter starts hovering. Hover events will replace the periodic events when they are due to be sent. Hovering can only be reported for a helicopter, which has a collective or "weight on wheels"... -
Page 43: Triggered Events
Takeoff and Landing Events The DZMx can be configured to send takeoff and landing event reports at the start and end of each flight leg. The simplest approach is to use aircraft speed to trigger takeoff and landing reports. This is ideal for fixed wing aircraft. -
Page 44: Message Queue
Once this message queue limit is reached, the oldest messages will begin to be deleted from the queue. Setting Queue Type The DZMx can be configured to either send the newest messages first, or the oldest messages first. To set the message queue type: Press MENU then scroll to Tracking>>Message Queue>>Queue Type Select: Send Oldest First, to send the oldest messages first and the newest last Select: Send Newest First, to send the newest messages first and the oldest last. -
Page 45: Section 9 Dzmx Inputs/Outputs
Input Expansion Card (IEC). The DZMx has a number of general purpose inputs (GPIs) which can be used to indicate some event or state on the aircraft, and general purpose outputs that can be used to indicate some event or state on the DZMx. -
Page 46: Dzmx Inputs
7. In practice, it is easier to set them up using the menus as the DZMx reports the status of the input in real time. Events can only be triggered on inputs 1-3 by pulling them to ground, as they are two-state inputs. Inputs 4 and 5, and the seven on the IEC can be two-state or variable inputs. -
Page 47: Dzmx Outputs
DZMx Outputs The DZMx has two outputs, which are switches that can be used to turn an electrical signal on or off. A typical use of an output is to energise a ring alert light on the aircraft panel. Each output has two terminals, A and B. The output consists of an isolated switch, internal to the DZMx. -
Page 48: Section 10 Dzmx Applications
Section 10 DZMx Applications Flightcell provides specialised functions on the DZMx to support specific types of operation. These include: "Automated Rescue Monitoring" on the next page (A.R.M. or A.F.F.) "Firefighting Mode" on page 50 Airline Mode For enquiries about upcoming applications or to request new applications, contact Flightcell (see "Contact... -
Page 49: Automated Rescue Monitoring
Enabling A.R.M. allows for the feature to be activated when the A.R.M. button is pressed. To enable the A.R.M. feature: Press MENU then scroll to Tracking>>ARM Enable Select On. Note: A.R.M. can only be configured with tracking providers which support this application. See "Tracking Providers" on page 39 for more information on A.R.M. support. SECTION 10 DZMx Applications... -
Page 50: Firefighting Mode
The DZMx can be configured to interface to an Automatic Water Tank Controller (AWTC) which provides volume, flow selection, drop quantity, and drop signal information via a serial port connection, or it can be configured to use separate inputs to switches and pumps fitted to the aircraft to provide the DZMx with the equivalent information. -
Page 51: Determining The Quantity Dropped
Determining the additive type The DZMx can be configured to use either a setting or an input to determine the type of additive that has been added when the additive pump is activated. If no additive pump is configured, the DZMx will use the Additive Type Loaded setting instead. -
Page 52: Changing The Settings
(only if timed additive pump fitted), percentage of additive in drop xx.xxx unit: L, gal(US), gal(UK) Changing the settings Configuring Firefighting Mode Firefighting Mode must be enabled in order to use the application, set other firefighting application settings, configure firefighting input settings and generate fire event reports. SECTION 10 DZMx Applications... -
Page 53: To Enable/Disable Firefighting Mode
Select Yes or No. When the AWTC is connected and transmitting, the DZMx will show a '*' in the upper left hand side of the main screen. Also, when this option is enabled, the AWTC Diagnostics page will be available via the Diagnostics menu. - Page 54 SECTION 10 DZMx Applications...
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Page 55: Section 11 Phone Book
Phone Book The DZMx has a phone book with a capacity to store up to 50 numbers. The first three numbers will be automatically assigned to the three speed dial keys. Phone book entries can be added, edited or deleted by either using the DZMx menu system or "DZMx Manager"... -
Page 56: Speed Dial Keys
The speed dial keys SPD1, SPD2 or SPD3 are automatically configured to the first three numbers in the phonebook. Note: DZMx Manager provides an alternative and often quicker interface for updating the DZMx phone book. See "DZMx Manager" on page 7 for importing a Phonebook. -
Page 57: Section 12 Configuring Dzmx Data
Ethernet port. Using the Data Connection To use the cellular data connection from a PC or laptop, an Ethernet connection to the DZMx is required. It is recommended that the Flightcell USB/Ethernet module is installed to provide the necessary Ethernet connection. -
Page 58: Data Roaming
To allow the activation of satellite data: Press MENU, then scroll to Hardware Config>>Sat Data Configuration>>Data Roaming. Scroll to either Yes or No, then press ENTER. To start/stop the data connection, simply press and hold A. SECTION 12 Configuring DZMx Data... -
Page 59: Section 13 External Hardware
Section 13 External Hardware This section outlines the available external hardware that can be installed with the DZMx. This external hardware helps expand the features available for the DZMx. The following is a list of the external hardware available for the DZMx: "DZMx Remote Head"... -
Page 60: Dzmx Remote Head
One or two Flightcell DZMx Remote Heads may be installed to provide other crew or mission specialists with full remote control of the DZMx. Each of the DZMx and remote heads must have a unique ID. The DZMx is Head A. The first remote head is Head B and the second Head C. -
Page 61: Cabin Phone
Cabin Phone A cabin phone – for example a cordless or corded phone – may be installed in the aircraft cabin. The DZMx supports a POTS phone (2-wire Plain Old Telephone System). This is connected to the POTS RING and POTS TIP outputs from the DZMx. A wiring diagram for this connection is provided in the DZMx wiring diagrams, see www.flightcell.com/support. -
Page 62: Contact Details
Contact Details Mailing Address Flightcell International Limited PO Box 1481 Nelson 7040 New Zealand Physical Address Flightcell International Limited 98 Vickerman Street Nelson 7010 New Zealand Telephone +64 3 5458651 +64 3 5488091 Email admin@flightcell.com Website http://www.flightcell.com... -
Page 63: Warranty
Flightcell International Limited’s quality products are proudly designed and manufactured to the highest standards in New Zealand. Your DZMx is warranted for one year from date of sale. Your warranty can be extended to two years if your DZMx is registered on our product registration system, http://www.flightcell.com/register.
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