Flightcell DZMx Plus Installation Manual
  1. Manuals
  2. Brands
  3. Flightcell Manuals
  4. Transceiver
  5. DZMx Plus
  6. Installation manual

Flightcell DZMx Plus Installation Manual

Hide thumbs Also See for DZMx Plus:
Table of Contents

Advertisement

Quick Links

Download this manual
DZMx Plus Installation Manual
Product Rev 2.1
117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual
Effective Date: 18 November 2022

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DZMx Plus and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Flightcell DZMx Plus

Summary of Contents for Flightcell DZMx Plus

  • Page 1 DZMx Plus Installation Manual Product Rev 2.1 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Effective Date: 18 November 2022...

  • Page 2: Manual Revisions And Approvals

    Flightcell International has provided this document for. Any electronic or printed copy of this document or any revision must contain the complete text of this copyright notice. Any unauthorised commercial distribution of this document or any revision hereto is strictly prohibited.

  • Page 3: Table Of Contents

    Section 5: Installation _______________________________________________ 10 Mounting the DZMx Plus ________________________________________________________ 10 Mounting options when replacing original satcom systems with the DZMx Plus ____________ 10 Mounting the DZMx Plus Control Head _____________________________________________ 10 DZMx Plus Wiring Guide ________________________________________________________ 11 Installing a DZMx Plus Control Head _______________________________________________ 17...
  • Page 4 Documentation and Information ______________________________ 76 Contact Details ________________________________________________________________ 76 Section 10: Warranty ________________________________________________ 77 Appendix 1. Connector kits supplied with DZMx Plus and associated parts ______ 78 DZMx Plus ____________________________________________________________________ 78 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 4 of 79...

  • Page 5: Introduction

    Section 2: Introduction This manual provides information on the installation and configuration of the DZP_07- xxx-xxxx Flightcell DZMx Plus. 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 5 of 79 Effective Date: 18 November 2022...

  • Page 6: Dzmx Plus Equipment

    Connector kits are supplied with the DZMx Plus Transceiver DZP_07-xxx-xxxx and the DZMx Plus Control Head DZP_05-002. The content of the connector kits depends on the version of the DZMx Plus. Optional extras based on the unit dash number and customer requirements may be supplied at additional cost.

  • Page 7: Dzmx Plus Specifications

    Variants and Part Numbers The DZMx Plus can be built with a range of hardware options. The DZMx Plus part number is DZP_07. The 3 - 7 digit dash number immediately following DZP_07- designates the variant of the DZMx Plus.

  • Page 8: Electrical

    Max Cable Loss 3 dB Antenna impedance 50 Ω USER INTERFACE Power switch Momentary action switch PWR on/off with backlight LEDs Transceiver Status Indicator x3 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 8 of 79 Effective Date: 18 November 2022...

  • Page 9: Environmental/Emi Qualifications

    Environmental/EMI Qualifications The DZMx Plus is designed against RTCA DO-160G. Details of the DO-160G compliance is provided in the DZMx Plus Declaration of Design and Performance (DDP) (document 120-00003 Rev 1.0 DZP_07 DZMx Plus DDP). DO-160G test reports are available on request from tech@flightcell.com.

  • Page 10: Installation

    If the DZMx Plus Control Head is installed in the pedestal, for ease of use, it is preferable to install it as near to the front of the pedestal as possible.

  • Page 11: Dzmx Plus Wiring Guide

    Other cabling - 24 AWG stranded (0.205mm It is recommended that enough slack be left in the main cable to enable the DZMx Plus to be partially removed from the aircraft panel for service or to exchange the Iridium and/or cellular SIM card.
  • Page 12 If the DZMx Plus Control Head is mounted in a DZUS rack, the housing is grounded to the DZUS rails via the DZUS connectors and contact between the front panel metalwork and the DZUS rails. Installing Data Ports The DZMx Plus has several data connections wired off the main connector: »...
  • Page 13 LO audio output to ICS 1 RS485 Rx+ Input USB ID OTG AUX DATA GND Ground Ground Ground RH_KEY Input SPARE SHIELD Ground POWER GROUND Ground 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 13 of 79 Effective Date: 18 November 2022...
  • Page 14 AUDIO FROM AUX TXCVR HI Input AUDIO FROM AUX TXCVR LO Input MIC TO DZMx Plus 1 HI Input Unbiased/biased (configurable) RS485 Tx+ Output 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 14 of 79 Effective Date: 18 November 2022...
  • Page 15 GENERAL PURPOSE INPUT 4 Input GENERAL PURPOSE INPUT 3 Input GENERAL PURPOSE INPUT 2 Input DC SUPPLY POSITIVE Power D62 shell CHASSIS GND Ground 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 15 of 79 Effective Date: 18 November 2022...
  • Page 16 DZMx Plus Keypad References Most keys on the DZMx Plus Control Head keypad have more than one function. The following table outlines how the DZMx Plus Control Head keys are referenced throughout the Installation Manual. Icon Manual Reference Icon Manual Reference...

  • Page 17: Installing A Dzmx Plus Control Head

    Installing a DZMx Plus Control Head A Flightcell DZMx Plus Control Head is a remotely located control panel for the DZMx Plus, with a display and keypad. One or two Flightcell DZMx Remote Heads may be installed to provide other crew or mission specialists with full remote control of the DZMx Plus.

  • Page 18: Dzmx Plus Antennas

    Configuring the Remote Heads Each Remote Head needs to be allocated a unique head ID so that the DZMx Plus can identify it. » BACK Press and hold the key on the Head for 2 seconds, then release. Scroll down...
  • Page 19 Guidelines for Antenna Cables Iridium antenna cables must be selected to keep signal loss within accepted levels. Total signal loss on the Iridium connection between the DZMx Plus or Iridium phone cradle and the antenna should not exceed 3dB at 1645MHz.

  • Page 20: Configuration

    Installer Menu needs to be activated. The Installer Menu will remain active until the DZMx Plus is next powered off. If a menu item mentioned in this manual cannot be found ensure that the Installer Menu has been activated.
  • Page 21 DZMx Plus Connect will open in the browser. If the DZMx Plus has been allocated a fixed IP address, or the DZMx Plus is set up as a DHCP client, then it is necessary to enter this address (this could be, for example, 192.168.4.100).
  • Page 22 Default password: (all lower case) » Open the DZMx Plus Connect app. The initial screen is a discovery screen and the DISCOVER DZMx Plus should be discovered automatically. The button is only required if the process needs to be repeated.

  • Page 23: Audio Installation And Configuration

    The DZMx Plus supports one or two connections to the audio panel/ICS, ICS1 and ICS2. The dual ICS connections may be used to allow the DZMx Plus to be connected to two different audio panels on the aircraft, or to allow different audio connections to be used simultaneously.
  • Page 24 Radio/Comms port. If a line-level port is not available and the DZMx Plus is to be connected direct to the mic line, then a tactical radio adaptor will be needed to match impedances. Options include the NAT AA34-300, Jupiter JA34-001 or PS Engineering 200-002-0002.
  • Page 25 The way this is configured will depend on how many headsets are to have access to the DZMx Plus. » If only the pilot is to use the DZMx Plus, its MIC TO DZMx Plus 1 HI/LO lines are connected only to the pilot’s microphone line. »...
  • Page 26 Configuring the PTT Input PTT calls can be triggered from the DZMx Plus keypad, but it is preferable to use a PTT switch connected to a DZMx Plus Input. 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual...
  • Page 27 The Call Priority setting can be useful for automatically muting a PTT call when making a call on another modem. Advanced Audio Settings DZMx Plus Connect contains a powerful audio panel which enables audio quality from the DZMx Plus to the aircraft audio panel/ICS can be adjusted. Go to Audio Manager.

  • Page 28: Modem Configuration

    Different countries or geographic areas use different cellular bands, due to international and national radio frequency licensing agreements. In Revision 3 DZMx Plus, the cell modem supports most of the bands to for all countries in the world. In Revision 4 and later DZMx Plus, four different modem versions are used for different geographic regions.
  • Page 29 Configuring the DZMx Plus for other external devices Other devices may be connected to the DZMx Plus RS232 serial port. The DZMx Plus needs to be configured to recognise and control the connected device In DZMx Plus Connect, go to Settings >...
  • Page 30 Tilt the card downward until it clicks into the groove in the tray. » Insert the tray into the slot on the back of the DZMx Plus and secure in place with the two cap screws. Note: Ensure that the SIM cards are in the correct slots, as they may be permanently damaged if incorrectly installed.
  • Page 31 » Cell modems can be disabled via softkey – the modem can be disabled manually on the DZMx Plus, using a long press on the A or B softkey allocated to that modem. » Cell modems are automatically disabled when the aircraft is in flight.

  • Page 32: Configuring The Cellular Bands Used By The Dzmx Plus Cellular Modem

    4G. The cellular bands used by the DZMx Plus can be configured to improve its performance. On DZMx Plus Revisions 5.0 or later, the cell modems can be locked into 4G using the DZMx Plus Advanced Band Select settings.
  • Page 33 B2 (1900) B2 (1900) B4 (1700) B4 (1700) B5 (850) B5 (850) B12 (700) B13 (700) B14 (700) B17 (700) B66 (1700) » 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 33 of 79 Effective Date: 18 November 2022...

  • Page 34: Backlighting

    Backlighting The DZMx Plus and DZMx Plus Remote Head have a backlit keypad and LCD display. The display and keypad backlighting can be adjusted independently. Display and keypad lighting can be controlled: »...
  • Page 35 0 to 28 volts, however a smaller range may be used External Lighting Control Modes There are a range of ways an external dimmer control can operate. The DZMx Plus has several modes designed to provide for the different options.
  • Page 36 Exit the menu one level by pressing the key. » Ext Lighting Night High Repeat steps 5 to 7 above for , setting the dimmer control to its maximum. 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 36 of 79 Effective Date: 18 November 2022...
  • Page 37 A hysteresis band is used to prevent the accidental switching into day mode, the size of which can be adjusted using the Ext Lighting Hysteresis setting, see Input Filtering section below. 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 37 of 79 Effective Date: 18 November 2022...
  • Page 38 'day' range. Note: The voltage values in the diagram below are examples only. The actual values when the head backlighting is calibrated may differ. 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 38 of 79 Effective Date: 18 November 2022...
  • Page 39 RIGHT values by using the  and  keys. Tuning these values should be done in association with the Ext Lighting Hysteresis value. 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 39 of 79 Effective Date: 18 November 2022...

  • Page 40: Dzmx Plus Data

    It is recommended to configure Ethernet settings on the DZMx control panel if the DZMx does not have Wi-Fi. The DZMx Plus can be set as a DHCP server, a DHCP client, or allocated a fixed IP address. » DHCP server is the default mode. This is used where another device connects over Ethernet direct to the DZMx Plus.
  • Page 41 Cellular data can be enabled or disable in DZMx Plus Connect by going to If the DZMx Plus has one cell modem, this will be designated Modem 2. If dual cell modems are installed, these will be Modem 1 and Modem 2.

  • Page 42: Dzmx Plus Wifi

    The APN is often published on the service provider's web site. This setting is easier to enter via DZMx Plus Connect, where you can type or paste in the APN. It can also be entered using the DZMx Plus control head.

  • Page 43: Dzmx Plus Bluetooth

    WiFi Dynamic Host Configuration Protocol (DHCP) Server settings. DZMx Plus Bluetooth™ DZMx Plus Bluetooth is a built-in option that works with any DZMx Plus that has a DZP_004- xxxW or DZP_04-xxx-xxW part and dash number. DZMx Plus Bluetooth is a licensed application; purchase of a Wi-Fi or Bluetooth licence is required to activate Bluetooth on the DZMx Plus.
  • Page 44 A pairing notification message with a confirmation code will appear on the DZMx Plus Control Head and the mobile device. Ensure they are the same number. » Press the ENTER key on the DZMx Plus Control Head, then select Pair on the mobile device. Connecting paired Bluetooth devices The DZMx Plus may be configured to require devices to be connected manually each time, or to automatically connect the last connected device.

  • Page 45: Dzmx Plus Messaging

    Quick Messages can be added, deleted or edited in DZMx Plus Connect in Adding a position to Quick Messages The DZMx Plus can be configured to include the aircraft position when a quick message is sent. The received message will show the position and a small preview, and the position can be opened on Google Maps.
  • Page 46 To use the DZMx Plus tracking capability, it is necessary to enter a contract with a tracking service to receive, process and display tracking information. The DZMx Plus must then be configured to work with that tracking service. Position reports are sent at intervals. The DZMx Plus cannot provide continuous tracking due to the constraints of the networks used but can transmit position reports with an event code attached at regular pre-programmed intervals.
  • Page 47 100; 184; 360 Top Line Display Options Operating and trip information is displayed on the top line of the DZMx Plus screen and can be varied to meet your needs. The current available options for the display line are: »...
  • Page 48 DZMx Plus to fall back to the alternate network if there is no coverage on the preferred network. DZMx Plus also allows tracking messages to be sent from modem while the other is in use for calls/data.
  • Page 49 Configuring DZMx Plus Tracking Destinations Once the Tracking Service Provider has your account set up, the DZMx Plus can be configured to send tracking messages to your selected providers. The destination gateways for Iridium and cellular networks need to be configured for each tracking service, they will provide you with the destination addresses.
  • Page 50 15 seconds on sat, sending them as a group every minute. The DZMx Plus will send messages out via an SBD message at 1-minute intervals to maintain an HD interval track log when cell data is not available. If cell data is disabled, or no cell modem is fitted it is possible to track in Full HD mode continuously using SBD exclusively.
  • Page 51 If the Heading Timer is configured, a position report will be sent as soon as a specified change in heading occurs. To set the heading variation that triggers a heading change report using DZMx Plus Connect. Settings > Tracking > Periodic Settings > Heading Variation...
  • Page 52 Take-off and Landing Events The DZMx Plus can be configured to send take-off and landing event reports at the start and end of each flight leg. The simplest approach is to use aircraft speed to trigger take-off and landing reports. This is ideal for fixed wing aircraft. However, while this approach can be used for helicopters, it is not ideal as it can result in false take-off and landing reports when hovering.
  • Page 53 Alert Mode allows users to send special alert messages in specific circumstances (e.g. Under Fire). Alert mode setting can only be enabled using DZMx Plus Connect. Go to Settings > Tracking > Automated Remote Monitoring. Toggle “Arm enabled” off and “Alert Mode Enabled” on.

  • Page 54: Dzmx Plus Inputs And Outputs

    The DZMx Plus general purpose inputs (GPIs) can be used to indicate some event or state on the aircraft. A standard DZMx Plus has five inputs, with another seven inputs available on the optional DZMx Plus Input Expansion Card (IEC). An input may be used for a range of functions: Uses include: »...
  • Page 55 ) or using DZMx Plus Connect ( ). In practice, it is easier to set them up using the DZMx Plus control head as the DZMx Plus reports the status of the input in real time. 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual...
  • Page 56 DZMx Plus Outputs The DZMx Plus has two outputs, which are switches that can be used to turn an electrical signal on or off. A typical use of an output is to energise a ring alert light on the aircraft panel.
  • Page 57 Received Msg Mode > [Off | Solid | Blink] » Power Indicator Output > [Disabled | Output 1 | Output 2] » Power Indicator Mode > [Off | Solid | Blink]. 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 57 of 79 Effective Date: 18 November 2022...

  • Page 58: Configuring Dzmx Plus Data

    It is recommended that the Flightcell USB/Ethernet module is installed to provide the necessary Ethernet connection. The DZMx Plus can be set as a DHCP server, a DHCP client, or allocated a fixed IP address. These can be selected using DZMx Plus Connect. Go to Settings > Preferences > Local Network >...
  • Page 59 » Scroll to Host IP Address, press ENTER and then specify the DZMx Plus Ethernet interface IP address e.g. 192.168.4.100, then press ENTER. » Scroll to Subnet Mask and then specify the subnet mask that matched the IP address (previous step) usually 255.255.255.0, then press ENTER. If the gateway IP address does not need to be configured Press END to return to the main screen.

  • Page 60: Dzmx Plus Data Logging

    The APN is often published on the service provider's web site. This setting is easier to enter using DZMx Plus Connect as you can type in or paste in the APN. It can also be entered using the DZMx Plus Control Head.
  • Page 61 The Flight Data Recording system in the DZMx Plus uses a six degree of freedom sensor fusion technique and thus all pitch and roll values output are a best estimate based on measured angular rate (prone to drift) and estimated gravity vector (which can be distorted by accelerations).

  • Page 62: Dzmx Plus Email Outbox

    DZMx Plus Email Outbox The DZMx Plus can transmit data logs via email. To do this, the email outbox must be configured. Using DZMx Plus Connect go to Settings > Preferences > Outgoing Email Account.

  • Page 63: Recording And Transmitting Maintenance Data

    Logging Send Email Data Automatically Toggle on if you want the data to be sent automatically. If selected, the DZMx Plus will send the data for each flight when it is next powered on. Recording and Transmitting Maintenance Data The DZMx Plus supports maintenance timers (also known as a Hobbs Meter). The DZMx Plus can record and transmit the following: »...
  • Page 64 Flight Timers DZMx Plus Connect page. The DZMx Plus will add new flight hours to the 'hours since last check' timer while in flight, Check Due resulting in the displayed counter decrementing when in flight. 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual...
  • Page 65 If the hours since last check exceed the hours setting, then the will Check Overdue change to along with a negative value on the Timers menu on the DZMx Plus UI or on DZMx Plus Connect. To set the 'hours since last check' counter » Check Due,...

  • Page 66: Forms

    Timer page. » The Maintenance Email Address and/or 2nd Maintenance Address must be set for a maintenance email to be sent. To setup using DZMx Plus Connect go to Settings > Preferences > Hobbs and Maintenance »...
  • Page 67 Older ones will drop off the end and are not written to the file. Forms To create a form on DZMx Plus Connect, go to , click on the “+” icon, and enter a name SUBMIT for the form.
  • Page 68 The tag will disappear once the form has been completed. 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 68 of 79 Effective Date: 18 November 2022...
  • Page 69 . If data is already entered the entered value will appear to the right of the Form Field name. » If a form has been triggered by an event (e.g. start-up or flight time), the DZMx Plus Form Field will beep and display the list.
  • Page 70 All data records that have been recorded for the selected form can be deleted. Delete Form History Select > Confirm by selecting either 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 70 of 79 Effective Date: 18 November 2022...

  • Page 71: Dzmx Plus Applications

    DZMx Plus Applications and Licences Some DZMx Plus applications require a licence to be activated. If the licence has been purchased with the DZMx Plus, then the application will be activated before delivery. If the licence is required after delivery of the DZMx Plus, the application licences can be installed using DZMx Plus Connect.

  • Page 72: Maintenance, Diagnostics And Support

    PC or laptop hard drive. Ensure the aircraft is on ground power or there is enough battery power to run the DZMx Plus for at least 1 hour (DZMx Plus draws approximately 1A at 28VDC).

  • Page 73: Diagnostics

    Diagnostics The DZMx Plus provides a range of diagnostic and other information on various aspects of the system. Real-Time Diagnostics The DZMx Plus diagnostic pages may enable you to resolve any configuration or other issues. Diagnostics Menu The following options in the...

  • Page 74: Flightcell Remote Assistance

    This requires either a cellular data connection or a wired Ethernet connection. Initial Remote Assistance Setup Remote Assistance must be set up on the DZMx Plus before it can be used. This is a one-off configuration step and will never need to be repeated.
  • Page 75 DZMx Plus UI or on DZMx Plus Connect. Once the OpenVPN settings are configured and saved, the VPN connection status can be accessed both from DZMx Plus Connect and from the DZMx Plus screen configuration Menu. Other Menu Options...

  • Page 76: Documentation And Information

    Section 9: Documentation and Information Comprehensive documentation for the DZMx Plus is available on the Flightcell website http://www.flightcell.com. Documentation, user instructions and technical information can be ordered by contacting Flightcell. Contact Details Mailing Address Flightcell International Limited PO Box 1481...

  • Page 77: Section 10: Warranty

    The DZMx Plus warranty covers Flightcell manufactured items only. Any ancillary items may be covered by individual manufacturer warranties. The warranty is void if any labels are removed or if it is determined that your DZMx Plus has been: »...

  • Page 78: Appendix 1. Connector Kits Supplied With Dzmx Plus And Associated Parts

    Poke Socket with Contacts (Female) 5-1478762-2 - Metal Backshell for DA Size connectors Straight (15 way) M24308/2-2F - DA15S M24308 Crimp and Poke Socket with Contacts (Female) Connector kits for associated parts installed with DZMx Plus Qty/ Description Supplied with Component Description...
  • Page 79 Flightcell Iridium 5-1478762-2 – Metal Backshell for DA Iridium Modem Connector modem Size connectors Straight (15 way) 122108 – TNC Straight Crimp Plug, RG58 117-00010 Rev 1.3 Flightcell® DZMx Plus Installation Manual Page 79 of 79 Effective Date: 18 November 2022...

This manual is also suitable for:

Dzp 07Dzp 05-002

Table of Contents