ELECTRODRIVE Tug Axis 5T Operating Manual
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ELECTRODRIVE Tug Axis 5T Operating Manual

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Tug Axis 5T
Operating Manual

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Summary of Contents for ELECTRODRIVE Tug Axis 5T

  • Page 1 Tug Axis 5T Operating Manual...
  • Page 2 Using this unit incorrectly may void warranty. Any damage audible or visible to this unit should be addressed at the time of discovery. Electrodrive Pty Ltd can provide parts and service support on request through its service partner company: Serviced Equipment Pty Ltd p: 1300 934 471 e: service@fallshaw.com.au...

  • Page 3: Table Of Contents

    Tug Axis 5T—Operating Manual Contents Introduction ........................5 Features ........................5 Operating instructions ....................6 Controls ........................7 Driving instructions ......................9 Safety check ......................... 9 Hitching to a trolley ....................... 9 Unhitching ........................11 Steering ........................11 Charging ........................11 Maintenance .........................
  • Page 4 Appendix 1: Machine rating conditions ..............15 Appendix 2: Wiring diagram ..................16 Appendix 2: Charging procedures for SLA batteries ..........18 Appendix 3: Spare parts list..................19 Service log ........................21...

  • Page 5: Introduction

    Move your existing manual trolleys with the battery powered Tug Axis 5T. The Tug Axis 5T simply hooks on to your existing trolley with an auto-latching hitch. This converts your heavy trolley into a powerful, easy to move motorised unit. Productivity is greatly increased, and back or shoulder strain is eliminated.

  • Page 6: Operating Instructions

    Operating instructions Controls Hitch release Tiller arm Auto-latching hitch Tiller post Tiller control Battery level indicator Emergency stop Speed selector Key switch Direction selector Optional horn Emergency back-off button Throttle lever...

  • Page 7: Controls

    Tug Axis 5T—Operating Manual Controls Key switch The key switch must be turned clockwise to switch the unit on. When the unit is on, the LED status indicator will be illuminated and the strobe light will flash. It is important to note that the unit should be switched off and the key removed, whenever it is not in use.
  • Page 8 Battery level indicator The battery level indicator indicates the amount of charge left in the batteries. When it appears to be running low, return the unit to the closest charging station to charge the batteries. Being aware of the level of charge of the batteries will eliminate the possibility of running low on power whilst away from the charging station.

  • Page 9: Driving Instructions

    Tug Axis 5T—Operating Manual Driving instructions Safety check Before using the powered tug, the operator should complete the following check: 1. The battery charger is not connected. 2. The direction selector works. 3. The emergency stop button is released. 4. The brakes operate correctly when the throttle lever is released.
  • Page 10 2. Carefully reverse the tug back onto 3. Once aligned, move the tug forward. the trolley’s tow bar until the tug hitch This will automatically lock the tug hitch sits over the tow bar. over the trolley’s tow bar. In all cases, ensure that the trolley being attached to has its brakes engaged (or chocked) and is free from obstruction.

  • Page 11: Unhitching

    Tug Axis 5T—Operating Manual Unhitching Always make sure the trolley is on a flat level surface and apply the castor brakes (if fitted) or chock the trolley wheels. 1. Unhook the hitch release handle by pulling towards operator to unlock the hitch.

  • Page 12: Maintenance

    Tyres The tyres are rubber, giving it punture-proof characteristics. For replacement tyres, please refer to the spare parts section in this document or contact Electrodrive. Motor and transmission The transaxle is a sealed unit and does not require regular maintenance.

  • Page 13: Throttle Lever

    Tug Axis 5T—Operating Manual Throttle lever The throttle lever and cable do not require maintenance. Should the lever or cable suffer damage they should be replaced. If the handle loosens with wear, the hinge nut can be gently tightened. However, first confirm that the lever is in the correct position as it may need to be reset.

  • Page 14: Warranty

    Electrodrive plant. The battery has a six month warranty. If a defect is reported, Electrodrive will repair or replace the defective part, at its own discretion. This warranty does not apply if this unit has been misused, damaged, or modified in any way.

  • Page 15: Appendix 1: Machine Rating Conditions

    5000 kg 5000 kg The Tug Axis 5T has been designed to move the rated weight capacity on a level firm surface. Variations in the working environment may impede the performance of this unit. Such parameters include (but are not limited to) the following: •...

  • Page 16: Appendix 2: Wiring Diagram

    Appendix 2: Wiring diagram Notes DO NOT SCALE FROM DRAWING REMOVE ALL BURRS & SHARP EDGE s\Eleccomps\Wiring diagrams\WIRTLHND DO NOT SCALE FROM DRAWING F:\SVN\Electrodrive\Standard Parts\Eleccomps\Wiring diagrams\WIRTLHND LOCATION +15v +15v <= DIRECTION => FAST WALK SLOW Control FAST Emergency Reverse EL2775: Tiller Membrane...
  • Page 17 Tug Axis 5T—Operating Manual DO NOT SCALE FROM DRAWING REMOVE ALL BURRS & SHA F:\SVN\Electrodrive\Standard Parts\Eleccomps\Wiring diagrams\WIRTUGCLS5T FUEL GUAGE P/N: PCBARNF ALTERNATIVE POSITION BRAKE KEY RELEASE TO CONNECTOR DETAILS Curtis 1229-3201 Contro P/N: CONCURTIS-12 4 5 6 DO NOT SCALE FROM DRAWING DO NOT SCALE FROM DRAWING REMOVE ALL BURRS &...

  • Page 18: Appendix 2: Charging Procedures For Sla Batteries

    Appendix 3: Charging procedures for SLA batteries § Always charge batteries when work is complete and the equipment is not required for use. § Opportunity charging is NOT recommended. This can also shorten battery life. § Never leave batteries in a discharged state as this will shorten the batteries life. §...

  • Page 19: Appendix 3: Spare Parts List

    Tug Axis 5T—Operating Manual Appendix 4: Spare parts list Part number Description EDACTGSTRU60STK Gas strut 60 stroke EDBATGEL12V100AHRE Tug 12V 100Ah battery EDBRG20630ID UC206 bearing suit shaft 30 EDBRG206PILHOU UCP206D1—pillow block cast EDCIREXT20 Circlip-external-D1400-0200 EDCONCURTIS-1229 Curtis controller 1229-3201 EDEL1100 Blanking plug—13mm EDEL1910 Circuit breaker—40Amp...
  • Page 20 Part number Description EDGM2051 Tiller pot spring straight leg EDGM2150 Throttle cable and act arm EDGM2170 Throttle lever EDGM2171 Throttle lever guard EDGM2210 Tiller pin—zinc plated EDGM2306 Circlip external 30mm EDJUR100/JZP J125 PU roller bearing EDMOTTRAN600WAL Transaxle 600watt EDPLG7PIN-P-30A-P Trailer charger plug 7PIN 30A EDPLG7PIN-S-30A-A Trailer charger sock 7PIN 30A EDSP1020...

  • Page 21: Service Log

    To ensure this equipment is kept in a safe and reliable condition, it is important to follow a preventative maintenance program. Maintain a log of the service work on the cards below, and always use an approved Electrodrive service agent to conduct the works. Approved service personnel will be provided with all necessary documents and components in service repair, including but not limited to, circuit diagrams, component part lists, descriptions, service checklists and spare parts.
  • Page 22 12 month service Date of service Service agent Machine serial number Summary of works Next service due 18 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 23 Tug Axis 5T—Operating Manual 24 month service Date of service Service agent Machine serial number Summary of works Next service due 30 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 24 36 month service Date of service Service agent Machine serial number Summary of works Next service due 42 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 25 Tug Axis 5T—Operating Manual 48 month service Date of service Service agent Machine serial number Summary of works Next service due 54 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 26 60 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 27 Tug Axis 5T—Operating Manual...
  • Page 28 Mobility solutions to help you push, pull and lift with ease. www.electrodrive.com.au...

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