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Tug Axis 4T
Operating Manual

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Summary of Contents for ELECTRODRIVE Tug Axis 4T

  • Page 1 Tug Axis 4T Operating Manual...
  • Page 2 Using this unit incorrectly may void warranty. Any damage audible or visible to this unit should be addressed at the time of discovery. Electrodrive Pty Ltd can provide parts and service support on request through its service partner company: Serviced Equipment Pty Ltd p: 1300 934 471 e: service@fallshaw.com.au...
  • Page 3: Table Of Contents

    Tug Axis 4T—Operating Manual Contents Introduction ........................5 Features ........................5 Controls ........................6 Operating instructions ....................6 Controls ........................7 Driving instructions ......................9 Safety check ......................... 9 Hitching to a trolley ....................... 9 Unhitching ........................10 Steering ........................11 Charging ........................
  • Page 4 Appendix 1: Machine rating conditions ..............15 Appendix 2: Wiring diagram ..................16 Appendix 3: Fault codes ....................18 Appendix 4: Charging procedures for SLA batteries ..........19 Charging setup ......................19 During charging ......................19 Charger manual ......................19 Appendix 5: Spare parts list..................
  • Page 5: Introduction

    Effortlessly move trolleys or wheeled equipment using the battery powered Tug Axis 4T. The Tug Axis 4T enables a single user to easily move up to four tonne load capacities. It simply hooks on to your existing trolley or wheeled equipment with a simple hitch.
  • Page 6: Controls

    Operating instructions Controls Hitch release Tiller arm Auto-latching hitch Tiller post Controls Battery level indicator Emergency stop Speed selector Key switch Direction selector Emergency back-off button Throttle lever...
  • Page 7: Controls

    Tug Axis 4T—Operating Manual Controls Key switch The key switch must be turned clockwise to switch the unit on. When ON, the LED status indicator will be illuminated. If a fault occurs with the electronics, this LED light will flash an error code (refer to Appendix 2). It is important to note that the unit should be switched off and the key removed, whenever it is not in use.
  • Page 8 Horn (where fitted) Push to sound the horn, release to turn off. Charger socket The charger socket is located on the body panel of the unit, next to the tiller post. Brakes When the speed control lever is released, the unit is slowed electrically by dynamic braking until the machine and load comes to a complete stop.
  • Page 9: Driving Instructions

    Tug Axis 4T—Operating Manual Driving instructions Safety check Before using the powered tug, the operator should complete the following check: 1. The battery charger is not connected. 2. The direction selector works. 3. The emergency stop button is released. 4. The brakes operate correctly when the throttle lever is released.
  • Page 10: Unhitching

    2. Carefully reverse the tug back onto 3. Once aligned, move the tug forward. the trolley’s tow bar until the tug This will automatically lock the tug hitch sits over the tow bar. hitch over the trolley’s tow bar. In all cases, ensure that the trolley being attached to has its brakes engaged (or chocked) and is free from obstruction.
  • Page 11: Steering

    Tug Axis 4T—Operating Manual Steering The tiller arm provides easy steering. The tug with an attached trolley can be manoeuvred through tight areas. It is STRONGLY RECOMMENDED that the operator lead the tug and trolley, rather than using the tug to “push” the trolley. This will ensure that the operator has a safe unobstructed view ahead.
  • Page 12: Maintenance

    The tyres are solid rubber and do not require maintenance. For replacement tyres, please contact an authorised Electrodrive technician. Motor and transmission The motor and transmission should only be serviced by an authorised Electrodrive technician. Brakes The dynamic braking system does not require regular maintenance.
  • Page 13: Fuses

    Tug Axis 4T—Operating Manual Fuses The control circuit is protected against inadvertent current over-loads. This fuse is located adjacent to the controller under the top cover. Self-resetting circuit breaker This tug is fitted with a self resetting circuit breaker in case of momentary over- load.
  • Page 14: Warranty

    Electrodrive plant. If a defect is reported, Electrodrive will repair or replace the defective part, at its own discretion. This warranty does not apply if this unit has been misused, damaged, or modified in any way.
  • Page 15: Appendix 1: Machine Rating Conditions

    4000 kg 4000 kg The Tug Axis 4T has been designed to move the rated weight capacity on a level firm surface. Variations in the working environment may impede the performance of this unit. Such parameters include (but are not limited to) the following: •...
  • Page 16: Appendix 2: Wiring Diagram

    Appendix 2: Wiring diagram...
  • Page 17 Tug Axis 4T—Operating Manual...
  • Page 18: Appendix 3: Fault Codes

    Appendix 3: Fault codes Fault Code Explanation Causes ☼ ☼ Over-temperature cutback Machine overloaded Park brake not releasing properly Short in motor or wiring High ambient temperature ☼ ☼☼ Throttle pot fault Throttle pot wires open or shorted Faulty throttle pot ☼...
  • Page 19: Appendix 4: Charging Procedures For Sla Batteries

    Tug Axis 4T—Operating Manual Appendix 4: Charging procedures for SLA batteries § Always charge batteries when work is complete and the equipment is not required for use. § Opportunity charging is NOT recommended. This can also shorten battery life. § Never leave batteries in a discharged state as this will shorten the batteries life.
  • Page 20: Appendix 5: Spare Parts List

    Appendix 5: Spare parts list Part Description EDBA1030 Battery—12V 70 Ah EDBA1105 Charger—24V 7 Amp EDCL1052 Tiller handle membrane loom EDCL1130 Loom—charger with socket EDCL1141 Loom—controller suit tiller EDCS1030 Grey PU castor—100 mm EDCS1202 Single Rotacaster wheel EDEL1041 Battery leads blue/white EDEL1100 Blanking plug—13mm EDEL1910...
  • Page 21 Tug Axis 4T—Operating Manual Part Description MOTTRAN450WAL 450W motor and transaxle EDWHLD350T85 Solid rubber wheel EDWP1049 Tiller handle—complete EDWP1875 Tiller post...
  • Page 22: Service Log

    To ensure this equipment is kept in a safe and reliable condition, it is important to follow a preventative maintenance program. Maintain a log of the service work on the cards below, and always use an approved Electrodrive service agent to conduct the works. Approved service personnel will be provided with all necessary documents and components in service repair, including but not limited to, circuit diagrams, component part lists, descriptions, service checklists and spare parts.
  • Page 23 Tug Axis 4T—Operating Manual 12 month service Date of service Service agent Machine serial number Summary of works Next service due 18 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 24 24 month service Date of service Service agent Machine serial number Summary of works Next service due 30 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 25 Tug Axis 4T—Operating Manual 36 month service Date of service Service agent Machine serial number Summary of works Next service due 42 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 26 48 month service Date of service Service agent Machine serial number Summary of works Next service due 54 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 28 60 month service Date of service Service agent Machine serial number Summary of works Next service due Mobility solutions to help you push, pull and lift with ease. www.electrodrive.com.au...

This manual is also suitable for:

Tug axis 5tTugaxis4tnhTugaxis5tnh

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