ELECTRODRIVE Tug Tough 10T Operating Manual
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ELECTRODRIVE Tug Tough 10T Operating Manual

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Tug Tough 10T
Operating Manual

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Summary of Contents for ELECTRODRIVE Tug Tough 10T

  • Page 1 Tug Tough 10T Operating Manual...
  • Page 2 Using this unit incorrectly may void warranty. Any damage audible or visible to this unit should be addressed at the time of discovery. Electrodrive Pty Ltd can provide parts and service support on request through its service partner company: Serviced Equipment Pty Ltd p: 1300 934 471 e: service@fallshaw.com.au...

  • Page 3: Table Of Contents

    Tug Tough 10T—Operating Manual Contents Introduction ........................5 Features ........................5 Operating instructions ....................6 Controls ........................6 Driving instructions ......................8 Safety Check ........................ 8 Hitching to a trolley ....................... 9 Unhitching ........................10 Steering ........................10 Charging ........................10 Maintenance .........................
  • Page 4 Appendix 1: Machine rating conditions ..............14 Appendix 2: Charging procedures for SLA batteries ..........15 Appendix 3: Wiring diagram ..................16 Appendix 4: Spare parts list..................18 Service log ........................20...

  • Page 5: Introduction

    The Tug Tough 10T is a battery powered industrial truck for towing heavy trolleys. It simply hooks on to your existing trolley with a lock-tow hitch. This converts your heavy trolley into a powerful, easy to move motorised unit.

  • Page 6: Operating Instructions

    Operating instructions Controls Tiller post Tiller arm Lock-tow hitch Charger socket Controls Emergency stop Battery level indicator Key switch Direction selector Horn Speed governor Emergency back-off button Throttle lever...
  • Page 7 Tug Tough 10T—Operating Manual Key switch The key switch must be turned clockwise to switch the unit on. When ON, the LED status indicator will be illuminated and the strobe light will flash. It is important to note that the unit should be switched off and the key removed, whenever it is not in use. This eliminates the risk of unauthorised movement and also prevents an unnecessary use of battery power.

  • Page 8: Driving Instructions

    Brakes When the throttle lever is released, the unit is slowed electrically by dynamic braking until the machine and load comes to a complete stop. Horn The small yellow button on the console is a horn button. Push to sound the horn, release to turn off.

  • Page 9: Hitching To A Trolley

    Tug Tough 10T—Operating Manual Hitching to a trolley This Tug has a variety of hitches. In all cases, ensure that the trolley it is being attached to has its brakes engaged (or chocked), and is free from obstruction. Inspect the trolley and ensure that the trolley castors are in good condition.

  • Page 10: Unhitching

    Unhitching Always make sure the trolley is on a flat level surface and apply the castor brakes (if fitted) or chock the trolley wheels. 1. Unhook the hitch via the release handle. 2. Carefully drive the Tug forward away from the trolley. Steering The tiller arm provides easy steering.

  • Page 11: Maintenance

    The tyres are a press on band – similar to those used on forklifts and other material handling equipment. They are puncture resistant. For replacement tyres, please refer to the spare parts section in this document or contact Electrodrive. Motor and transmission The transaxle is a sealed unit and does not require regular maintenance.

  • Page 12: Throttle Lever

    Throttle lever The throttle lever and cable do not require maintenance. Should the lever or cable suffer damage they should be replaced. If the handle loosens with wear, the hinge nut can be gently tightened. However, first confirm that the lever is in the correct position as it may need to be reset.

  • Page 13: Warranty

    Electrodrive plant. The battery has a six month warranty. If a defect is reported, Electrodrive will repair or replace the defective part, at its own discretion. This warranty does not apply if this unit has been misused, damaged, or modified in any way.

  • Page 14: Appendix 1: Machine Rating Conditions

    10,000 kg 10,000 kg The Tug Tough 10T has been designed to move the rated weight capacity on a level firm surface. Variations in the working environment may impede the performance of this unit. Such parameters include (but are not limited to) the following: •...

  • Page 15: Appendix 2: Charging Procedures For Sla Batteries

    Tug Tough 10T—Operating Manual Appendix 2: Charging procedures for SLA batteries § Always charge batteries when work is complete and the equipment is not required for use. § Opportunity charging is NOT recommended. This can also shorten battery life. § Never leave batteries in a discharged state as this will shorten the batteries life.

  • Page 16: Appendix 3: Wiring Diagram

    Appendix 3: Wiring diagram...
  • Page 17 Tug Tough 10T—Operating Manual...

  • Page 18: Appendix 4: Spare Parts List

    Appendix 4: Spare parts list Part (mechanical) Description PC1180 Tiller handle backing plates p PC1160 Tiller Handle—yellow PC no s WP4012 TT elec panel tow only dynamic MO1145 Motor S5 375W 2800RPM D71B14 GM1673 G/b NMRV063 i20 D71B14 GM1702 G/Box NMRV063 output shaft SP1025 Sprkt 12T bossed 10B SP1185...
  • Page 19 Tug Tough 10T—Operating Manual Part (electrical) Description EL2000 Contactor mounting bracket EL3130 Resistor 500W 1ohm EL2310 DIN rail part KST5 EL2320 DIN rail part KST8 EL2450 Fuse 1 amp 3AG1 EL2470 Fuse 10 amp EL2500 Fuse holder panel mount EL3100...

  • Page 20: Service Log

    To ensure this equipment is kept in a safe and reliable condition, it is important to follow a preventative maintenance program. Maintain a log of the service work on the cards below, and always use an approved Electrodrive service agent to conduct the works. Approved service personnel will be provided with all necessary documents and components in service repair, including but not limited to, circuit diagrams, component part lists, descriptions, service checklists and spare parts.
  • Page 21 Tug Tough 10T—Operating Manual 12 month service Date of service Service agent Machine serial number Summary of works Next service due 18 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 22 24 month service Date of service Service agent Machine serial number Summary of works Next service due 30 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 23 Tug Tough 10T—Operating Manual 36 month service Date of service Service agent Machine serial number Summary of works Next service due 42 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 24 48 month service Date of service Service agent Machine serial number Summary of works Next service due 54 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 25 Tug Tough 10T—Operating Manual 60 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 28 Mobility solutions to help you push, pull & lift with ease. www.electrodrive.com.au...

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