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Tug Smart
Operating Manual

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Summary of Contents for ELECTRODRIVE Tug Smart

  • Page 1 Tug Smart Operating Manual...
  • Page 2 Using this unit incorrectly may void warranty. Any damage audible or visible to this unit should be addressed at the time of discovery. Electrodrive Pty Ltd can provide parts and service support on request through its service partner company: Serviced Equipment Pty Ltd p: 1300 934 471 e: service@fallshaw.com.au...
  • Page 3: Table Of Contents

    Tug Smart—Operating Manual Contents Introduction ........................4 Features ........................4 Operating instructions ....................5 Controls ........................5 Driving instructions ......................8 Safety Check ........................ 8 Hitching to a trolley ....................... 8 Unhitching ........................9 Steering ........................9 Charging ........................9 Maintenance .........................
  • Page 4: Introduction

    Move your existing manual trolleys with the battery powered Tug Smart. The Tug Smart simply hooks on to your existing trolley with your chosen hitch. This converts your heavy trolley into a powerful, easy to move motorised unit. Productivity is greatly increased, and back or shoulder strain is eliminated.
  • Page 5: Operating Instructions

    Tug Smart—Operating Manual Operating instructions Controls Optional strobe light Tiller arm Hitch Tiller post Optional safety lights Controls Battery level indicator Speed selector Emergency stop Direction selector Optional horn Emergency back-off button Throttle lever...
  • Page 6 Controls Key switch The key switch must be turned clockwise to switch the unit on. When ON, the LED status indicator will be illuminated. It is located next to the charger socket on the body of the machine. It is important to note that the unit should be switched off and the key removed, whenever it is not in use.
  • Page 7 Tug Smart—Operating Manual Battery level indicator The battery level indicator indicates the amount of charge left in the batteries. When it appears to be running low, return the unit to the closest charging station to charge the batteries. Being aware of the level of charge of the batteries will eliminate the possibility of running low on power whilst away from the charging station.
  • Page 8: Driving Instructions

    Driving instructions Safety Check Before using the Tug Smart the operator should complete the following check: 1. The battery charger is not connected. 2. The direction selector works. 3. The emergency stop button is released. 4. The brakes operate correctly when the throttle lever is released.
  • Page 9: Unhitching

    Always make sure the trolley is on a flat level surface and apply the castor brakes (if fitted) or chock the trolley wheels. Release the hitch and carefully drive the Tug Smart forward away from the trolley. Steering The Tug Smart has a dual motor drive system which allows for power steering.
  • Page 10: Maintenance

    However, first confirm that the lever is in the correct position as it may need to be reset. (Test by squeezing the lever slightly. The Tug Smart should slowly move, release and the Tug Smart should completely stop).
  • Page 11: Park Brake Release Switch

    Tug Smart—Operating Manual Park brake release switch In the unlikely event of a failure, the park brake can be disengaged, allowing it to be towed by another machine. To disengage the park brake, remove maintenance panel take the key from the key switch and insert it into the park brake switch, and turn clock-wise.
  • Page 12: Warranty

    Electrodrive plant. The battery has a six month warranty. If a defect is reported, Electrodrive will repair or replace the defective part, at its own discretion. This warranty does not apply if this unit has been misused, damaged, or modified in any way.
  • Page 13: Appendix 1: Machine Rating Conditions

    6000 kg 6000 kg The Tug Smart has been designed to move the rated weight capacity on a level firm surface. Variations in the working environment may impede the performance of this unit. Such parameters include (but are not limited to) the following: •...
  • Page 14: Appendix 2: Charging Procedures For Sla Batteries

    Appendix 2: Charging procedures for SLA batteries § Always charge batteries when work is complete and the equipment is not required for use. § Opportunity charging is NOT recommended. This can also shorten battery life. § Never leave batteries in a discharged state as this will shorten the batteries life. §...
  • Page 15: Appendix 3: Spare Parts List

    Tug Smart—Operating Manual Appendix 3: Spare parts list Part Description EDROB2CH120A30V Motor controller XDC2430 EDMOTHUB900W250 Hub motor 900W EDBATGEL12V100AH 12V Gel battery 100Ah EDGSTRUT30X100 Gas strut 100N EDGSTRUT30X150 Gas strut 150N EDEL3100 Brake relay EDREL24V150A Main contactor EDWP1890 Tiller handle membrane...
  • Page 16: Service Log

    To ensure this equipment is kept in a safe and reliable condition, it is important to follow a preventative maintenance program. Maintain a log of the service work on the cards below, and always use an approved Electrodrive service agent to conduct the works. Approved service personnel will be provided with all necessary documents and components in service repair, including but not limited to, circuit diagrams, component part lists, descriptions, service checklists and spare parts.
  • Page 17 Tug Smart—Operating Manual 12 month service Date of service Service agent Machine serial number Summary of works Next service due 18 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 18 24 month service Date of service Service agent Machine serial number Summary of works Next service due 30 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 19 Tug Smart—Operating Manual 36 month service Date of service Service agent Machine serial number Summary of works Next service due 42 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 20 48 month service Date of service Service agent Machine serial number Summary of works Next service due 54 month service Date of service Service agent Machine serial number Summary of works Next service due...
  • Page 21 Tug Smart—Operating Manual...
  • Page 23 Tug Smart—Operating Manual...
  • Page 24 Mobility solutions to help you push, pull & lift with ease. www.electrodrive.com.au...

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