Related Manuals for Cosmo PMP 16-25
Summary of Contents for Cosmo PMP 16-25
- Page 1 www.comoso.com Translation of the original manual Portal Actuator PMP 16 - 25 Assembly and Operating Manual Superior Clamping and Gripping...
- Page 2 www.comoso.com Translation of the original manual Imprint: Copyright: This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely supplied to our customers and operators of our products and forms part of the unit. This documentation may not be duplicated or made accessible to third parties, in particular competitive companies, without our prior permission.
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Page 3: Table Of Contents
www.comoso.com Table of contents Table of contents 1 About this manual ....................5 1.1 Warnings ........................5 1.1.1 Signal words ....................5 1.1.2 Symbols ......................5 1.2 Applicable documents ....................6 2 Basic safety notes ....................6 2.1 Appropriate use ......................6 2.2 Not intended use ...................... - Page 4 www.comoso.com Table of contents 7.4.2 Intermediate stop ZA .................. 20 7.4.3 Handling ...................... 21 7.5 Cable track ......................22 7.5.1 Cable track horizontal KSH................22 7.5.2 Vertical KSV... cable drag chain ..............23 8 Commissioning ......................24 9 Troubleshooting ...................... 25 9.1 Module does not move? ..................
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Page 5: About This Manual
www.comoso.com Basic safety notes About this manual This instruction is an integral part of the product and contains im- portant information for a safe and proper assembly, comissioning, operation, maintenance and helps for an easier trouble shooting. Before using the product, read and note the instruction, especially the chapter "Basic safety notes". -
Page 6: Applicable Documents
www.comoso.com Basic safety notes Applicable documents • General terms of business • SCHUNK catalog Modular Assembly Automation • Assembly and Operating Manuals for sensors The documents listed up here, can be download on our homepage www.schunk.com. Basic safety notes Appropriate use The module is exclusively designed for linear movement of useful loads into any desired position. -
Page 7: Environmental And Operating Conditions
www.comoso.com Basic safety notes Environmental and operating conditions • The module may be used only within its defined application pa- rameters. • Ensure that the environment is clean. Observe the lubrication ( 10.2, Page 27) intervals. • Ensure that the environment is free of splashing water and va- pors, and also of abrasive dust and process dust. -
Page 8: Personnel Qualification
www.comoso.com Basic safety notes Personnel qualification The assembly, initial commissioning, maintenance, and repair of the module may be performed only by trained specialist person- nel. Every person called upon by the operator to work on the module must have read and understood the complete assembly and operating manual especially the chapter "Basic safety notes"... - Page 9 www.comoso.com Basic safety notes WARNING Risk of injury due to squeezing and bumping during movement of the Unit or attachment parts! Risk of injury due to breaking or loosening of the attachment parts! WARNING Risk of injury from objects falling and being ejected •...
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Page 10: Warranty
www.comoso.com Accessories Warranty The warranty is valid for 24 months from the delivery date to the production facility under the following conditions: • Intended use in 1-shift operation • Observe the mandatory maintenance and lubrication intervals. • Observe the environmental and operating conditions. Parts touching the work piece and wearing parts are not part of the warranty. -
Page 11: Intermediate Stops As/Za
www.comoso.com Accessories Intermediate stops AS/ZA The intermediate stop consists of a AS... stop guide which is mounted on the traversing slide and of the actual ZA stops. These can be controlled independently and any number can be distri- buted along the axis. The intermediate stop can be supplied for all types and sizes of the (... -
Page 12: Technical Data
www.comoso.com Technical data Technical data ambient temperature [°C] 5 - 60 IP rating Noise emission [dB(A)] ≤ 70 Pressure medium compressed air, standard for quality of the compressed air according to ISO 8573-1: 6 4 4 Min. pressure [bar] Max. pressure [bar] Nominal working pressure Repeatability [mm] ±... -
Page 13: Assembly And Installation
www.comoso.com Assembly and Installation Assembly and Installation NOTICE Assembly measures • During the mounting of loads, do not allow the system to be subjected to impermissible forces or moments. • Select a suitable screw tightening torque for mounting of the linear actuator or loads on the linear actuator in accordance with the generally valid guidelines for screw connections. - Page 14 www.comoso.com Assembly and Installation Mounting Grooves fasten the module underneath on the profile, the load can be mounted and fastened on the slide using bore holes and threads. Position dimensions, etc. ☞ Catalog. Fig. 1 PMPS/F 16 connection geometries Fig. 2 PMPS/F 25 connection geometries PMPS/F 16 / 25 connection geometries PMPS/F 16 PMPS/F 25...
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Page 15: Compressed Air Supply
www.comoso.com Assembly and Installation Fig. 3 Fitting example PMPS/F on pillar profile modular system, horizontal and vertical Additional information on the pillar profile modular system and mounting elements for attachment ☞ Catalog. Compressed air supply NOTE • Use connecting pipes of a cross-section that is larger than or identical to that of the connector thread. -
Page 16: End Position - Sets
www.comoso.com Assembly and Installation End position - sets For stroke limiting, damping and query of the end positions the fol- lowing components are available: • VE (Variable end stop) • LMST-...(shock absorber - stop collar) • NI 30 (proximity switch) Hereinafter the assembly of LMST- and NI 30 in the portal module with and without variable end stop VE is shown. -
Page 17: Variable End Stop Ve
www.comoso.com Assembly and Installation 7.3.2 Variable end stop VE The stroke and its location along the entire stroke of the portal module can be adjusted by the variable end stops. For the assem- bly remove the cover caps and the fastening screws of the profiled rail guide in the selected area. -
Page 18: Intermediate Stops As/Za
www.comoso.com Assembly and Installation Intermediate stops AS/ZA The stop slide AS-... is mounted on the carriage of the portal actua- tor and, depending on the design, is suitable for approaching the intermediate position from one side or both sides. Fig. 7 Installation of AS and ZA 02.01|PMP 16 - 25|en... -
Page 19: Stop Collar As
www.comoso.com Assembly and Installation 7.4.1 Stop collar AS …. The stop collar AS-... is mounted at the guide carriage of the portal module. • Depending on the model suitable for one-or two-sided to ap- proach the intermediate position. • The stop collar (Pos.5) can be used for precision adjustment of the intermediate position within a ±3mm range. -
Page 20: Intermediate Stop Za
www.comoso.com Assembly and Installation 7.4.2 Intermediate stop ZA The intermediate stop ZA-... is located by means of the slots in the support rail. • It can be moved steplessly. • It is thereby possible to approach several intermediate posi- tions CAUTION Observe minimum distance. •... -
Page 21: Handling
www.comoso.com Assembly and Installation 7.4.3 Handling Controlling Further movement from the intermediate position is possible at the portal of corresponding control module via a 5/3-way valve without repeating stroke (center position = both chambers venti- ( 8, Page lated). 24). determination of the To determine the position of several intermediate positions in position / sensors... -
Page 22: Cable Track
www.comoso.com Assembly and Installation Cable track There are different possibilities to mount the cable tracks on the module. In the following chapter there is always only one variant mapped exemplarily. Detailed information about the attachment variants you can get form of the contact person. 7.5.1 Cable track horizontal KSH... -
Page 23: Vertical Ksv
www.comoso.com Assembly and Installation 7.5.2 Vertical KSV... cable drag chain Fig. 11 Vertical KSV... cable drag chain All parts can be ordered individually in accordance with the figure. Order numbers as given in the following example: • • Part no. 1: KSV...-01 NOTE For part 05, always specify the stroke or the axis Id-No. -
Page 24: Commissioning
www.comoso.com Commissioning Commissioning NOTICE Prior to commissioning. Carefully read this operating manual. Faults can be avoided and problem-free operation can be ensured only with the knowledge contained in this operating manual. ( 6, Page • Check the technical specifications 12). •... -
Page 25: Troubleshooting
www.comoso.com Troubleshooting Troubleshooting Module does not move? Possible cause Corrective action Pressure drops below minimum. Check the air supply.( 7.2, Page 15) Compressed air lines switched Check compressed air lines. Mechanical damage Check mechanical parts Power / speed / power of the module is declining? Possible cause Corrective action Pressure drops below minimum. -
Page 26: Module Impacts On End Position
www.comoso.com Troubleshooting Module impacts on end position? Possible cause Corrective action ( 7.3.3, Page 17)( 7.4.1, Damping incorrectly adjusted Adjust damping Page 19) ( 7.3.3, Pa- Shock absorber defective Change shock absorber ge 17)( 7.4.1, Page 19) Stroke speed too high Check / reduce stroke speed with ventilation valves. -
Page 27: Maintenance And Care
www.comoso.com Assembly / spare parts Maintenance and Care 10.1 Notes The following recommendations apply if the unit is operated as in- tended in compliance with the specified operating parameters, operating conditions and settings. Original spare parts When replacing damaged parts (wearing parts/spare parts) only use SCHUNK original spares. -
Page 28: Lubricants/Lubrication Points (Basic Lubrication)
www.comoso.com Assembly / spare parts 10.3 Lubricants/Lubrication points (basic lubrication) Fig. 12 Lubrication points carriage We recommend the lubricants listed. During maintenance, treat all grease areas with lubricant. Thinly apply lubricant with a lint-free cloth. Lubrication point Lubricant Carriage Isoflex-Topas NCA 52 Guide rails Fa. -
Page 29: Assembling The Module
www.comoso.com Assembly / spare parts 10.5 Assembling the module ( 11, Assemble the module as shown in chapter "Assembly" Page 29). NOTICE Assembly measures • Select suitable tightening torque values for screws when as- sembling the module, in accordance with the generally ac- cepted guidelines for screw connections (... -
Page 30: Pmps/F 16
www.comoso.com Assembly / spare parts 11.1 PMPS/F 16 Fig. 13 PMPS 16 Fig. 14 PMPF 16 * Glued to the base part, order together stroke- dependent, always indicate the stroke or the Id.-No. to the order 02.01|PMP 16 - 25|en... -
Page 31: Pmps/F 25
www.comoso.com Assembly / spare parts 11.2 PMPS/F 25 Fig. 15 PMPS 25 Fig. 16 PMPF 25 Glued to the base part, order together stroke- dependent, always indicate the stroke or the Id.-No. to the order 02.01|PMP 16 - 25|en... -
Page 32: Translation Of Original Declaration Of Incorporation
www.comoso.com Translation of original declaration of incorporation Translation of original declaration of incorporation In terms of the EC Machinery Directive 2006/42/EG, Annex II, Part B manufacturer/ SCHUNK GmbH & Co. KG. distributor Precision Workholding Systems Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar We hereby declare that the following product: Product designation: Portal module / PMPS/F 16 - 25 / pneumatic...
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