Rosemor Rotomatic Operation And Maintenance Manual

Automatic escalator deep cleaning machine

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Operation and Maintenance Manual
Automatic escalator Deep Cleaning Machine
Rosemor International Ltd
UNIT F Moses Winter Way
Wallingford
Oxon
OX10 9FE
TEL: (+44)01491 838 011
WEB: www.rosemor.com
Email: info@rosemor.com
Designed & Assembled
in Oxfordshire, UK.

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  • Page 1 Operation and Maintenance Manual Automatic escalator Deep Cleaning Machine Rosemor International Ltd UNIT F Moses Winter Way Wallingford Oxon OX10 9FE Designed & Assembled in Oxfordshire, UK. TEL: (+44)01491 838 011 WEB: www.rosemor.com Email: info@rosemor.com...
  • Page 2 This works well, but still left some residual moisture and foam in the escalator step treads. The new Rotomatic utilizes the very same suction as before with the addition of a powerful air-blower nozzle that blasts warm air at the steps leaving them even dryer and ready for use, than ever before seen.
  • Page 3 Preliminary remarks Safety and reliability are essential to guarantee a long and trouble-free service life of the Rotomatic. In order to fulfil these requirements, the operator must obtain sufficient skills in both handling and operating the machine and of its maintenance and care.
  • Page 4: Table Of Contents

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 Page Table of Contents 1 Safety Precautions ……………………………………………………...5 1.1 Preliminary Remarks ……………………………………………….5 1.2 Owner’s Guide …………………………………………………………….5 1.3 Intended & Specified Use ……………………………………….5 1.4 Who may operate the machine .………………………….5 1.5 Safety for the Operator ………………………………………….5 1.6 Modifications &...
  • Page 5: Safety Precautions

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 1. Safety Precautions 1.1 Preliminary Remarks 1.4 Who may operate the machine? The automatic escalator deep cleaning machine The machine may only be used by persons who (Rotomatic) was designed and manufactured...
  • Page 6: Modifications & Changes To The Machine

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 1. Safety Precautions 1.6 Modifications and changes to the machine When parts, such as brushes, mains connection cables, plugs etc are being replaced; all It is forbidden for reasons of safety to carry out technical data provided by the manufacturer modifications to this machine.
  • Page 7: Warning Signs & Stickers

    (as though to start a cleaning program). In this lowered position, now 1.11 Product Liability move the Rotomatic to the bottom end of the escalator (where the cleaning would normally It is assumed that whenever the operator is start).
  • Page 8: Technical Data

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 2. Description 2.1 Technical Data Working width: 520 mm Min step height: 185 mm Max step height: 235 mm Rapid cleaning per step: 10s (2x) Fast cleaning per step: 15 s (2x)
  • Page 9: Location Of Components

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 2. Description 2.2 Location of Components Left Right Written and illustrated by Ben Sprules 22/11/2019 Rosemor International Ltd 2019 ©...
  • Page 10 Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 2. Description 2.2 Location of Components Rear Front Written and illustrated by Ben Sprules 22/11/2019 Rosemor International Ltd 2019 ©...
  • Page 11: List Of Components

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 2. Description 2.2.1 List of Components 1. Clean Water Tank (Left) 2. Touch Screen 3. Raise Machine Button (Machine up) 4. Auto-Start Button 5. On/Off Keyswitch 6. Quick Release Tank Fitting 7. 6mm Hex-Key Holder 8.
  • Page 12: Touch Screen Functions And Layout

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 2. Description 2.3 Touch Screen Functions and Layout Written and illustrated by Ben Sprules 22/11/2019 Rosemor International Ltd 2019 ©...
  • Page 13: List Of Touch Buttons

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 2. Description 2.3.1 List of Touch Buttons, Features and Functions 1. Cleaning Mode Selection: Escalator (or Travelator if using optional T10 attachment). 2. Alarm Menu – Pressing this will take you to a list of any active alarms or alerts.
  • Page 14: Operation

    3.1 Before Starting 3.2.1 Procedure for changing the brushes: Note: Rotomatic will need to be standing up on its legs outside of the transportation trolley in order to gain access to brush cover (3) and to prevent auto-start from accidently being activated when changing brushes.
  • Page 15: Filling Detergent Tank

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 3. Operation 3.3 Filling Detergent Tank (Left) (See Pg.9-1) - Detach quick-release coupling (See Pg.9-6) Slide tank - Place hand behind black lid of tank and pull forward towards you (Fig 3). Allow tank to rest on machine &...
  • Page 16: Preparations On Site

    Remove any large particulate dirt from the grooves in the steps with a hand rake before allowing the Rotomatic to clean it as this could impede the way in which Rotomatic cleans and collects the wastewater.
  • Page 17: Positioning Machine On Escalator

    4 adjustment screws (2 on each side) (Pg.10-24&26) Roll the Rotomatic onto the flat steps at the bottom until the front lifting legs make contact • Move only the rear left black foot as far up as with the first semi-raised escalator step.
  • Page 18 Fig. 8 When the leg setting has been properly completed and the machine • If the Rotomatic sits unevenly on the step is sat flat on the steps (with the legs (Fig.8), use the up and down buttons to fully retracted into the machine), the carefully position it so it sits flat (Fig.7).
  • Page 19: Select Cleaning Program

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 3. Operation 3.10 Select Cleaning Program 3.10.1 Cleaning Programs Explained There are 5 cleaning programs to choose from, Here is a breakdown of the 5 cleaning programs each has been thoroughly tested and scrutinised...
  • Page 20: Cleaning The Escalator

    This is essentially just the action of lifting and pushing on the Rotomatic handle to allow lateral (sideways) movement on the step. 1 - To do this, raise the Rotomatic up so the green gliders are about 5cm above the step. Fig. 12 Fig. 14 Repeat steps 2 and 3 until you have reached your desired position on the escalator.
  • Page 21: Cleaning A Step

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 3. Operation Next, gently roll the machine forwards until the wheels contact and stop against the next step. Fig. 18 Fig. 16 Trapped Brush Bristle 3.11.2 Cleaning a Step Once the Rotomatic is lowered on the step and you are sure you have the correct Fig.
  • Page 22: Cleaning An Entire Escalator

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 3. Operation From here, you can continue to clean up to the When raising the machine top once more. You repeat the last step until up on the steps, the finally you connect with the same step you operator must be careful started cleaning on.
  • Page 23: Removing Machine From Escalator

    Allow the tank to slide out from the machine. Let the tank rest of the Rotomatic handle so that you can get a sturdy handhold at the front and rear of the tank to allowing you to safely lift it our of the machine for emptying.
  • Page 24: Use Of The Transportation Trolley

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 3. Operation Fig. 26 3.16 Use of the Transportation Trolley Fig. 24 Transportation Trolley Unless you are rolling the machine into position near an escalator, never move the machine around without the transportation trolley.
  • Page 25: Service Mode

    3 – White Foot x2 4 – Sealing Strip 5 – Static Brush Unplug the Rotomatic and take it by the handle and pivot it over the trolley axle until the 6 – Yellow Spray Jets x3 Rotomatic rests on the front face of the 7 –...
  • Page 26: Self-Cleaning Mode

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 3. Operation 3.17 Self-Cleaning Mode 5 – Press the ‘Wrench’ icon on the touchscreen to be taken to the maintenance menu of the After completing an escalator clean, before machine. storing the machine away, you must run a ‘self clean’...
  • Page 27: Maintenance

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 4. Maintenance 4.1 Maintenance Maintenance work may only be carried out by trained personnel Before any maintenance or intensive cleaning is 4.4 Maintenance after 30 hours cleaning undertaken, the machine must be disconnected from the mains.
  • Page 28: Annual Maintenance

    Fig. 31 above replaced whenever they are found to be worn. With a brand-new chain this dimension "s" There are six (6), in total, inside your Rotomatic. should measure 131.4 mm. Three (3) of the yellow jets are used for normal These values are valid for all 3 chains.
  • Page 29: Help Menu

    5.1 Help Menu 5.2 Alarm Menu There is a whole host of useful operational If a fault occurs with your Rotomatic, an alarm information stored within the help menu of the might display on the touchscreen. touchscreen to aid or remind an operator on An alarm can also be displayed when a system how to complete a given task.
  • Page 30: Basic Troubleshooting

    Automatic Escalator Deep Cleaning Machine – Rotomatic v1.0 5. Troubleshooting 5.3 Basic Troubleshooting Q: Loud noise coming from machine when cleaning? Below you can find a list of common issues and their respective solutions. A: Vacuum motor wet or corroded.

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