Alpha ARES Pro 150 Installation And Servicing Instructions

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ARES Pro 150
ARES Pro 230
ARES Pro 300
Installation and Servicing
Instructions
ARES Pro 348
ARES Pro 400
ARES Pro 500
ARES Pro 600
Floor standing, high water content
condensing boilers
Leave these instructions with the
Building Manager

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Summary of Contents for Alpha ARES Pro 150

  • Page 1 ARES Pro 150 ARES Pro 230 ARES Pro 300 Installation and Servicing Instructions ARES Pro 348 ARES Pro 400 ARES Pro 500 ARES Pro 600 Floor standing, high water content condensing boilers Leave these instructions with the Building Manager...
  • Page 3: Table Of Contents

    The company Alpha Heating Innovation (registered office - Nepicar House - London Road - Wrotham Heath - Kent - TN15 7RS), declares that the design, manufacturing and after-sales assistance processes comply with the requirements of standard UNI EN ISO 9001:2015.
  • Page 4: General Information

    General information GENERAL INFORMATION GENERAL WARNINGS The instruction handbook is an integral and essential part of the product Any repairs to the products must be carried out by an authorised and must be kept safe by the user. company only, using original spare parts only. Failure to observe the above can jeopardise the safety of the appliance and will void the Read the warnings contained in the handbook carefully, as they provide warranty.
  • Page 5: Symbols Used In The Manual

    The appliance is designed for operation in hot water circulating heating systems. Any other use is considered improper. Alpha Heating Innovation will not be held liable for any damage resulting from improper use. Any use in accordance with the envisioned purposes includes the strict observance of the instructions in this manual.
  • Page 6: Safety Warnings

    General information SAFETY WARNINGS ATTENTION! The appliance must not be used by children. The appliance can be used only by adults who have read the instruction manual for the user / manager with care. Children must be supervised to ensure they do not play or tamper with the appliance. ATTENTION! Installation, adjustment and maintenance of the appliance must be carried out by professionally authorised company, in compliance with regulations and provisions in force, as incorrect installation can cause damage to people, animals and...
  • Page 7: Technical Data Plate

    General information TECHNICAL DATA PLATE KEY: 1 = CE supervisory body 2 = Type of boiler CE Marking 3 = Boiler model certifies conformity of the appliance with the essential safety require- 5 = (S.N°) Serial Number ments set down by the directive and applicable European regulations, 6 = P.I.N.
  • Page 8: Water Treatment

    General information WATER TREATMENT Treating the feed water allows you to prevent prob- lems and maintain the functionality and efficiency of the generator over time. The ideal pH value of the water in the central heating system must be: VALUE MIN.
  • Page 9: Technical Features And Dimensions

    E. ACC. Ignition electrode Air vent fitting Flue inspection point Gas inlet Control panel Central heating system flow Gas pressure switch (min. *ARES PRO 150) PGmin Central heating system return (min. ARES PRO 230 - 300) PGmax S.cond Condensate drain DN 32 (min.
  • Page 10: Dimensions

    Technical features and dimensions DIMENSIONS SIDE VIEW FRONT VIEW SIDE VIEW REAR VIEW TOP VIEW NOTE: Refer to the relative chapter regarding the dimensions of the fittings. DIMENSIONS [mm] ARES Depth Width Height 228.5 228.5 1809 65.6 1467 323.5 554.5 1579 1679 1092...
  • Page 11: Dimensions To Install The Boiler In Heating Control Unit

    Technical features and dimensions 2.2.1 DIMENSIONS TO INSTALL THE BOILER IN HEATING CONTROL UNIT FRONT VIEW SIDE VIEW BOILER DIMENSIONS WITHOUT ARES CASING [mm] 1785 1027 1895 1134 1910 1258 2075 1258 2075 1258 2075 (P1+P2) 1313 1065 2186 Example of corridor width (Lc) required to handle the boiler ARES <...
  • Page 12: View To Accessibility Inside

    ARES PRO 348 - ARES PRO 400 - ARES PRO 500 - ARES PRO 600 ARES PRO 150 - ARES PRO 230 - ARES PRO 300 To remove the cover, release the 2 springs, refer to the Optional for models: part shown below.
  • Page 13: Diagram Of Water Side Head Losses

    Technical features and dimensions DIAGRAM OF WATER SIDE HEAD LOSSES ARES PRO ARES PRO ARES PRO ARES PRO 348 - 400 - ARES PRO Flow rate (m3/h) 2.3.1 DETERMINATION OF THE PRIMARY CIRCUIT PUMP OR BOILER PUMP The boiler pump must have head that can ensure circulator flow rates The pump is not an integral part of the boiler.
  • Page 14: Functioning Data / General Features

    Technical features and dimensions FUNCTIONING DATA / GENERAL FEATURES ARES PRO Boiler category 2H3P Modulation ratio 1 : 4.0 1 : 4.3 1 : 4.3 1 : 3.9 1 : 4.2 1 : 3.9 1 : 4.4 Nominal heat input on L.V.C. Qn Minimum heat input on L.C.V.
  • Page 15: 2.4.1 Technical Data According To The Erp Directive

    Technical features and dimensions 2.4.1 TECHNICAL DATA ACCORDING TO THE ERP DIRECTIVE ARES TEC Element Symbol Unit Nominal Useful heat output output Room central heating seasonal energy efficiency ηs Central heating seasonal efficiency class For boilers for central heating and combination boilers: useful heat output Useful heat output in high temperature mode (Tr 136,3...
  • Page 16: Instructions For Installation

    Technical features and dimensions INSTRUCTIONS FOR REGULATIONS FOR INSTALLATION INSTALLATION Installation must be carried out by a professionally authorised company, who is in charge of enforcing observance of all local and/or national laws published in the Official Gazette, as well as all applicable technical GENERAL RECOMMENDATIONS regulations.
  • Page 17: Packaging

    - Inspection certificate, out of the reach of children. - Gas conversion label. Alpha Heating Innovation will not be held liable in case of damage caused to people, animals or Besides the device, the package also contains a box of accessories property due to failure to observe the above.
  • Page 18: Positioning The Heating Control Unit

    Instructions for the installer POSITIONING THE HEATING Follow the safety guidelines below when choosing the device’s instal- lation area: CONTROL UNIT - Place the device in an area protected against freezing. - Do not install the device in corrosive or very dusty rooms. Special attention must be paid to local standards and regulations re- garding heating control units, especially the minimum distances that MINIMUM MEASUREMENTS...
  • Page 19: Flue Exhaust Pipe Connection

    Instructions for the installer FLUE EXHAUST ATTENTION PIPE CONNECTION To configure the C63 you need to order the optional air intake kit which includes instructions on application. The flue exhaust pipe must comply with local and national regulations If the boiler is replaced, ALWAYS replace the flue pipe. The boiler is approved for the draining settings described below: B23P ATTENTION...
  • Page 20: Connection

    This may damage the gaskets and cause noise to develop during operation. Alpha Heating Innovation will not be held liable in case of damage caused to people, animals or property due to failure to observe the above.
  • Page 21 Flow rate conditions 0 and Fan Head Max. it is possible to install the boiler on the floor and set up the trap at a depth of 250 mm. ARES PRO 150 - 230 = 420 mm ARES PRO 300...
  • Page 22: System Filling And Emptying

    Note: The image shown in the following page refers to ARES PRO 150. For all other models, the HSCP heat adjuster is in line with BCM.
  • Page 23 Instructions for the installer 00330914 ATTENZIONE! ATTENTION! ACHTUNG! ATENCIÓN! ATTENTIE! UPOZORNÌNÍ! 230 V 00330914 ATTENZIONE! ATTENTION! ACHTUNG! ATENCIÓN! ATTENTIE! UPOZORNÌNÍ! 230 V Select Heat ing services Escape Select 12 11 10 9 8 7 6 5 4 3 2 1 N PE L1 +24V 230V/50Hz...
  • Page 24 Instructions for the installer Danger! Electrical supply connection Electrical installation must only be carried out by an authorised engineer. Before setting up the connections or any operation on the electrical parts, always cut-off the electrical supply and make sure it cannot be accidentally re-connected. Electrical connection to the mains power supply.
  • Page 25 Instructions for the installer INAIL safety connection FL Flow switch connection (*) - Remove the jumper and connect the cables, as indicated be- - Remove the jumper and connect the cables, as indicated between tween (Y2 10 and terminal board M2). (Y2 11 and terminal board M2).
  • Page 26 Instructions for the installer NOTE: If other services (storage tanks, mixed zones, solar, etc.) are requested, The boiler is provided with set-up to manage one direct it is necessary to purchase SHC multifunction modules to connect to the local bus for total temperature control management via HSCP. flow and one storage tank.
  • Page 27: 3.10 First Ignition

    The individual in charge of the system must be instructed in the use professionally qualified staff. Alpha Heating and operation of the heating system, in particular: Innovation will not be held liable in case of damage - Supply the system manager with the “THE SYSTEM MANAGER'S caused to people, animals or property due to failure INSTRUCTIONS FOR USE”, as well as all other documents attached...
  • Page 28: On-Site Measurement Of The Combustion Efficiency

    Instructions for the installer 3.11 ON-SITE MEASUREMENT OF THE COMBUSTION EFFICIENCY 3.11.1 ENABLE THE CALIBRATION FUNCTION ATTENTION! Function reserved exclusively to Authorised Service Centres. ATTENTION! This function is explained in chapter 6 (Generator control) of the HSCP installation and maintenance manual.
  • Page 29: 3.12 Burner Adjustment

    All of the instructions below are provided for the exclu- sive use of authorised assistance personnel. • ARES PRO 150 1) Adjustment at maximum power - Start the boiler in “calibration” mode at MAXIMUM POWER. - Once the burner is on, check that the CO value at “MAXIMUM”...
  • Page 30 Instructions for the installer • ARES PRO 230 - 300 - 348 - 400 - 500 - 600 2) Adjustment at minimum power - Start the boiler in “calibration” mode at MINIMUM POWER. 1) Adjustment at maximum power - Once the burner is on, check that the CO value at “MINIMUM”...
  • Page 31 Instructions for the installer GAS VALVE (Front view) Note: If it is difficult to adjust it to MAX POWER, remove screws 1 - 2 and loosen screws 3 - 4 (5 mm Allen key). Remove regulator U from the gas valve and operate as indicated.
  • Page 32 Instructions for the installer ARES PRO 150 Opening VG Ø Ignition Press. Supp. Flue adjusting Fan speed levels Nozzles power device Type of Gas [mbar] (mm) [mm] FL [% FU] FH [% FU] Nat. gas (G20) Propane (G31) 10.5 10.5...
  • Page 33 Instructions for the installer ARES PRO 500 Opening VG Ø Ignition Press. Supp. Flue adjusting Fan speed levels Nozzles power device Type of Gas [mbar] (mm) [mm] FL [% FU] FH [% FU] Nat. gas (G20) 18.3 Propane (G31) 10.8 10.8 ARES PRO 600 Opening VG...
  • Page 34: Inspection And Maintenance

    INSTRUCTIONS FOR INSPECTION AND MAINTENANCE MAINTENANCE Only original Alpha Heating Innovation spare parts must be used to ensure a long life for all of the functions of your appliance, and to ATTENTION avoid changing the conditions of the approved standard product.
  • Page 35 Inspections and maintenance ANNUAL ROUTINE CHECKS CONTROL METHOD/ COMPONENT: CHECK: INTERVENTION: Does the valve modulate correctly? The check is carried out in “Calibration” mode, (Gas valve ( 3 ) requesting 100%, in 50%, the minimum mod- ulation percentage. Check that the flame modulates. SM (flow sensor) ( 11 ) Do the sensors maintain their original fea- 12571 ohm at 20°...
  • Page 36 Inspections and maintenance D - Provisionally secure the flanged curve 5 to the cover (do not tighten the nuts 4 fully). Scalding hazard! F - Centre the burner between the electrodes, same distances (approx. 8-9mm) E - Now complete securing the flange to the burner.
  • Page 37: Adapt It For Use With Other Gases

    Inspections and maintenance ADAPT IT FOR USE WITH • GAS TRANSFORMATION Adjust the Min / Max GAS pressure switches OTHER GASES only for models: ARES PRO 230 - 300 - 348 - 400 - 500 - 600. The boilers are produced for the type of gas specifically requested when placing the order.
  • Page 38: Programming The Operation Parameters

    Inspections and maintenance PROGRAMMING THE OPERATION PARAMETERS ATTENTION! ATTENTION! This function is explained in chapter 8 (Device man- Function reserved exclusively to Authorised Service agement) of the HSCP installation and maintenance Centres. manual. BMM parameters Code Symb. Description Unit Min. Max.
  • Page 39 Inspections and maintenance APS Control Mains Voltage 2590 Burner Power 1000 ( ) Values for LPG BCM Parameters Code Symbol Description Unit Min. Max. Sys. Fab. Services Enabled Gen: Temp. Max Differential °K 50.0 Burner Hysteresis °K 20.0 CH#1: Minimum Setpoint °C 20.0 40.0...
  • Page 40: Wiring Diagram For Practical Connection

    Inspections and maintenance WIRING DIAGRAM FOR PRACTICAL CONNECTION ( ) A F-(*)= ARES PRO 150/230/300 CE: F-4A 3 4 5 ARES PRO 400/500 /600 CE: F-6,3A SUPP. ALIM. 230 V - 50 Hz 230 V - 50 Hz HSCP ROD1 ROD 4 5 6 TEFLON WH E.RIL.
  • Page 41 Inspections and maintenance COLOURS BLUE BROWN BLACK GREEN GREY LIGHT BLUE ORANGE PINK INAIL YELLOW YELLOW / GREEN WHITE VIOLA PURPLE 12 11 10 9 8 7 6 5 4 3 2 1 +24V TL PF 3 4 5 6 7 10 11 12 13 14 1 2 3 4 5 6 + 20/40Vdc...
  • Page 42: Error Code

    Inspections and maintenance ERROR CODE ATTENTION! Function reserved exclusively to Authorised Service Centres. ATTENTION! This function is explained in chapter 9 (Error codes) of the HSCP installation and mainte- nance manual. Generator Management °C °C HCM: Chimney Closed Alarm Reset Select Escape fault indication...
  • Page 43 Inspections and maintenance...
  • Page 44 Note: Correct periodic maintenance is highly recommended. www.Alpha-Innovation.co.uk For Technical help or for Service call the Alpha Helpline or use the following e-mail: info@alpha-innovation.co.uk Alpha helpline 0 344 871 8764...

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