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Summary of Contents for Alpha ARES Pro 150
- Page 1 ARES Pro 150 ARES Pro 230 ARES Pro 300 Installation and Servicing Instructions ARES Pro 348 ARES Pro 400 ARES Pro 500 ARES Pro 600 Floor standing, high water content condensing boilers Leave these instructions with the Building Manager...
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Page 3: Table Of Contents
4.6 Release and reset error codes ............46 The company Alpha Heating Innovation (registered office - Nepicar House - London Road - Wrotham Heath - Kent - TN15 7RS) declares that the design, manufacturing and after-sales assistance processes comply with the requirements of standard UNI EN ISO 9001:2008. -
Page 4: General Informations
The appliance is designed for operation in hot water circulating heating systems. Any other use is considered improper. Alpha Heating Innovation will not be held liable for any damage resulting from improper use. Any use in accordance with the envisioned purposes includes the strict observance of the instructions in this manual. -
Page 5: Safety Warnings
General information SAFETY WARNINGS ATTENTION! The appliance must not be used by people with reduced physical, mental and sensorial capabilities, without experience and knowledge. These people must be duly instructed and supervised during manoeuvring operations. ATTENTION! Installation, adjustment and maintenance of the appliance must be carried out by professionally authorised company, in compliance with regulations and provisions in force, as incorrect installation can cause damage to people, animals and property, for which the manufacturer will not be held liable. -
Page 6: Regulations For Installation
General information REGULATIONS FOR INSTALLATION Also observe the standards regarding the heating control unit, construction regulations and requirements on combustion heating in the country of installation. The appliance must be installed in accordance with the instructions contained in this manual. The appliance must be installed, commissioned and subject to maintenance in accordance with the current "state of the art". -
Page 7: Water Treatment
General information WATER TREATMENT Feed water treatment prevents problems and main- tains the functionality and efficiency of the generator over time. the ideal pH value of water in heating systems must be included: VALUE HARDNESS (°fr) To minimise corrosion, it is crucial to use a corrosion inhibitor;... -
Page 8: General Warnings
General information GENERAL WARNINGS Any repairs to the products must be carried out by authorised company only, using original spare parts only. Failure to observe the above can jeopardise the safety of the appliance and will void the warranty. The instruction book is an integral and essential part of the product and must be kept safe by the individual in charge of the system. -
Page 9: Technical Characteristics And Dimensions
E. ACC. Ignition electrode Connection for air vent. Inlet flue inspection Gas inlet Panel board Heating system flow Gas pressure switch (min. *ARES PRO 150) PGmin Heating system return (min. ARES PRO 230 - 300) PGmax Scond Condensate drain DN 32 (min. -
Page 10: Dimensions
Technical characteristics and dimensions DIMENSIONS SIDE VIEW FRONT VIEW SIDE VIEW REAR VIEW TOP VIEW NOTE: For the dimensions of the connections, see the dedicated chapter DIMENSIONS [mm] ARES Depth Width Height 228,5 228,5 1809 65,6 1467 323,5 554,5 1579 1679 1092 1917... -
Page 11: Dimensions To Insert In The Boiler Room
Technical characteristics and dimensions 2.2.1 DIMENSIONS TO INSERT THE BOILER IN THE BOILER ROOM FRONT VIEW SIDE VIEW BOILER DIMENSIONS WITHOUT ITS CASING [mm] ARES 1785 1027 1895 1134 1910 1258 2075 1258 2075 1258 2075 1313 1065 2186 (P1+P2) Example of Corridor Width (Lc) calculation required to handle the <... -
Page 12: View Of Internal Access
ARES PRO 348 - ARES PRO 400 - ARES PRO 500 - ARES PRO 600 ARES PRO 150 - ARES PRO 230 - ARES PRO 300 To remove the cover, Optional for models: release the 2 springs, refer to the part shown below... -
Page 13: Water Side Pressure Drops Diagram
Technical characteristics and dimensions WATER SIDE PRESSURE DROPS DIAGRAM ARES PRO ARES PRO ARES PRO ARES PRO 348 - 400 - ARES PRO Flow rate (m3/h) 2.3.1 PRIMARY CIRCUIT PUMP DETERMINATION The boiler pump must have head that is able to ensure the pump's flow The pump is not an integral part of the boiler. -
Page 14: Operating Data / General Characteristics
Technical characteristics and dimensions OPERATING DATA / GENERAL CHA- RACTERISTICS ARES PRO Boiler category 2H3P Modulation ratio 1 : 4,0 1 : 4,3 1 : 4,3 1 : 3,9 1 : 4,2 1 : 3,9 1 : 4,4 Rated heat output on P.C.I. Qn Minimum heat output on P.C.I. -
Page 15: Technical Parameters For Combination Boilers (In Compliance With Regulation 813/2013)
Contact information Alpha Heating Innovation - Nepicar House - London Road - Wrotham Heath - Kent - TN15 7RS (*) High temperature mode means 60°C on return and 80 °C on flow. (**) Low temperature mode for condensation Boilers means 30 °C , for low temperature boilers 37 °C and for other appliances 50 °C of return... - Page 16 Contact information Alpha Heating Innovation - Nepicar House - London Road - Wrotham Heath - Kent - TN15 7RS (*) High temperature mode means 60°C on return and 80 °C on flow. (**) Low temperature mode for condensation Boilers means 30 °C , for low temperature boilers 37 °C and for other appliances 50 °C of return temperature.
- Page 17 Contact information Alpha Heating Innovation - Nepicar House - London Road - Wrotham Heath - Kent - TN15 7RS (*) High temperature mode means 60°C on return and 80 °C on flow. (**) Low temperature mode for condensation Boilers means 30 °C , for low temperature boilers 37 °C and for other appliances 50 °C of return temperature.
- Page 18 Contact information Alpha Heating Innovation - Nepicar House - London Road - Wrotham Heath - Kent - TN15 7RS (*) High temperature mode means 60°C on return and 80 °C on flow. (**) Low temperature mode for condensation Boilers means 30 °C , for low temperature boilers 37 °C and for other appliances 50 °C of return temperature.
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Page 19: Instructions For Installatione
Instructions for the installer INSTRUCTIONS FOR ATTENTION! If aggressive / corrosive powders and / or vapors are INSTALLATION present in the installation room, the appliance must be adequately protected and must be able to operate independently of the room air. GENERAL WARNINGS ATTENTION! Assemble the appliance in observance of the mi-... -
Page 20: Packaging
Condensate drain siphon pipe 1 m. Alpha Heating Innovation will not be held liable in case of damage caused to people, animals or property due to failure to observe the above. -
Page 21: Positioning The Heating Control Unit
Instructions for the installer POSITIONING THE HEATING When choosing the place of the installation of the appliance, follow the safety instructions below: CONTROL UNIT - Place the appliance in rooms protected from frost. - Avoid installation in rooms with a corrosive or very dusty atmosphere. Special attention must be paid to the standards and local laws with regard to boiler rooms, especially the minimum distances that must be kept free around the boiler. -
Page 22: Flue Exhaust Manifold Connection
Instructions for the installer FLUE EXHAUST MANIFOLD CONNEC- TION To connect the flue gas exhaust pipe, local and national standards must be observed In the event the boiler is replaced, ALWAYS replace the flue gas pipe as well. The boiler is type approved for the exhaust configurations listed below: •... -
Page 23: Connection
Instructions for the installer CONNECTION Danger! The gas connection must be carried out only by a quali- fied installer who must respect and apply that foreseen by relevant laws in force in the local prescriptions of the supply company. Incorrect installation can cause damage to persons, animals and objects for which the manufacturer cannot be held responsible. - Page 24 Capacity conditions 0 and Max Fan Head boiler can be mounted at ground level and a bulb holder 250 mm deep can be made to house the siphon ARES PRO 150 - 230 = 420 mm ARES PRO 300 = 320 mm...
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Page 25: Filling And Emptying The System
This may damage gaskets and cause noise to develop during operation. Alpha will not be held liable in case of damage caused to people, animals or property due to failure to observe the above. Once all of the system connections have been made, it is possible to fill the circuit. - Page 26 Instructions for the installer 00330914 ATTENZIONE! ATTENTION! ACHTUNG! ATENCIÓN! ATTENTIE! UPOZORNÌNÍ! 230 V 00330914 ATTENZIONE! ATTENTION! ACHTUNG! ATENCIÓN! ATTENTIE! UPOZORNÌNÍ! 230 V Seleziona la funzione Servizi di riscaldamento Selez Esci 12 11 10 9 8 7 6 5 4 3 2 1 N PE L1 +24V 230V/50Hz...
- Page 27 Instructions for the installer Danger! Electric power supply connection Only a qualified technician may perform the electrical installation. Before performing connections or any type of opera- tion on electrical parts, always disconnect electrical power and make sure that it cannot be reconnected accidentally.
- Page 28 Instructions for the installer INAIL safety connections FL Flow switch connection (*) - Remove the jumper and connect the cables as indicated between - Remove the jumper and connect the cables as indicated between (Y2 10 and terminal board M2). (Y2 11 and terminal board M2).
- Page 29 Instructions for the installer NOTE: mixed areas, solar, etc), you must purchase SHC multifunction modules The boiler is set up for direct flow and storage tank to connect to the local bus for total management through HSCP. management. If Stemp. ACC is connected automatically, DHW is activated, which will have priority management with BCM relay contacts support pumps with max.
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Page 30: First Ignition
First ignition must be carried out by professionally The individual in charge of the system must be instructed in the use authorised company. Alpha Heating Innovation and operation of the heating system, in particular: will not be held liable in case of damage caused to - Supply the system manager with the "THE SYSTEM MANAGER'S... -
Page 31: Measurement Of Combustion Efficiency During Installation
Instructions for the installer MEASUREMENT OF COMBUSTION 3 - MAXIMUM/MINIMUM OUTPUT EFFICIENCY DURING INSTALLATION 3.9.1 ACTIVATION OF THE CALIBRATION FUNCTION ATTENZIONE! Function reserved for After Sale Service Centers only. Set knob ‘‘C’’ to Confirm by pressing ‘‘ A ’’ it displays Set knob ‘‘C’’... -
Page 32: Probes Positioning
The following instructions are intended exclusively for authorised service personnel. • ARES PRO 150 1)Maximum output adjustment ADJUSTMENT SCREW - Operate the boiler in “calibration” mode at MAXIMUM OUTPUT. MAXIMUM OUTPUT - Once the burner is on check that the “MAXIMUM”... - Page 33 Instructions for the installer • ARES PRO 230 - 300 - 348 - 400 - 500 - 600 2) Minimum output adjustment - Operate the boiler in “calibration” mode at MINIMUM OUTPUT. 1)Maximum output adjustment - Once the burner is on, check that the “MINIMUM” CO2 output - Operate the boiler in “calibration”...
- Page 34 Instructions for the installer GAS VALVE (Front view ) Note: If in difficulty with regard to adjusting MAX OUTPUT, remove screws 1 - 2 and loosen screws 3 - 4 (hex key 5 mm). Disconnect the U regulator from the gas valve and do as instructed.
- Page 35 Instructions for the installer ARES PRO 150 Ø Noz- Opening VG Supply Press. Fan speed levels Furnace power zles Shutter Type of Gas [mbar] (mm) [mm] FL [% FU] FH [% FU] Nat. Gas (G20) Propane (G31) 10,5 10,5 ARES PRO 230 Ø...
- Page 36 Instructions for the installer ARES PRO 600 Ø Noz- Opening VG Supply Press. Fan speed levels Furnace power zles Shutter Type of Gas [mbar] (mm) [mm] FL [% FU] FH [% FU] Nat. Gas (G20) Propane (G31) 10,7 10,7...
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Page 37: Inspections And Maintenance
Inspections and maintenance INSPECTIONS AND INSPECTION AND MAINTENANCE INSTRUCTIONS MAINTENANCE To assure long-term functioning of your appliance and to avoid altering its approved status, only original Unical spare parts must be used. ATTENTION If a component needs to be replaced: before opening the combustion chamber, cool the fibre. - Page 38 Inspections and maintenance ROUTINE YEARLY VERIFICATION OPERATIONS COMPONENT: VERIFY: CONTROL/INTERVENTION METHOD: Does the valve modulate properly? The check is carried out in “Calibration” mode, requesting (Gas valve) ( 3 ) 100% , 50%, and minimum modulation percentage. Check the modules flame. SM (flow sensor) ( 11 ) Do the sensors maintain the original 12571 ohm at 20°...
- Page 39 Inspections and maintenance D - Provisionally secure the flanged curve 5 to the cover (do not tighten the nuts completely 4) Danger of sunburn! F - Centre the burner between the electrodes, keeping the same distance (approximately 8-9 mm) E - Now completely secure the flange to the burner.
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Page 40: Adaptation To The Use Of Other Gas
Inspections and maintenance ADAPTATION TO THE USE OF OTHER • GAS CONVERSION Adjust the GAS Min/Max pressure switches only for models: ARES PRO 230 - 300 - 348 - 400 - 500 - 600. The boilers are produced for the type of gas specifically requested upon ordering. -
Page 41: Programming Operating Parameters
Inspections and maintenance PROGRAMMING OPERATING 3 - Device management SELECTION PARAMETERS ATTENTION! Function reserved for After Sale Service Centers only. Select using knob ‘‘C’’ and press ‘‘A’’ , to access the technical program of each device (requested password 0000). 4 - SELECTION 1 - SELECTION Using knob ‘‘C’’... - Page 42 Inspections and maintenance Parametri BMM Cod. Simb. Description Unit Min. Max. Default Settings ARES PRO Enabled Services ChSet CH#1: Set-point °C Local BUS address Modbus Address Modbus Time-out sec. °Fahrenheit Input 0/10V Programmable Input #1 Pump: Post-circulation min. Pump: Minimum Control Pump: Maximum Control CH#1: Minimum Set-point °C...
- Page 43 Inspections and maintenance Parametri BCM Cod. Simbolo Description Unit Min. Max. Def. Set. Enabled Services Gen: Temp. Max Differential °K 50,0 Burner Hysteresis °K 20,0 CH#1: Minimum Set-point °C 20,0 40.0 35,0 CH#1: Maximum Set-point °C 45,0 85.0 80,0 Input 0/10V Programmable Input #1 Pump: Post-circulation min.
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Page 44: Practical Connection Diagram
Inspections and maintenance PRACTICAL CONNECTION DIAGRAM ( ) A F-(*)= ARES PRO 150/230/300 CE: F-4A 3 4 5 ARES PRO 400/500 /600 CE: F-6,3A ALIM. 230 V - 50 Hz HSCP ROD1 ROD 4 5 6 TEFLON WH E.RIL. 4 5 6 Legenda: A1..A9 - Services connectors... - Page 45 Inspections and maintenance COLORS Blue Brown Black Green Grey Light Blue Orange Pink INAIL Yellow Yellow/Green White Purple VIOLA 12 11 10 9 8 7 6 5 4 3 2 1 +24V TL PF 3 4 5 6 7 10 11 12 13 14 1 2 3 4 5 6 + 20/40Vdc - 20/40Vdc...
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Page 46: Release And Reset Error Codes
Inspections and maintenance RELEASE AND RESET ERROR CODES You can reset the boiler by pressing ‘‘ A ’’ from HSCP, or by pressing RESET from BCM. When the boiler detects a fault, the alarm symbol is displayed on the screen with the relative error code and description. ( Num ) = See key Par. - Page 47 Inspections and maintenance SPEED OUT OF CONTROL Check fan operation (18) and the connections Alteration of the fan speed; the speed is above that requested LACK OF AIR Verify that the fan has a prevalence of at least 60 Pa. Stop FACTORY PARAMETERS Alteration of the factory parameters or possible...
- Page 48 Note: Correct periodic maintenance is highly recommended. www.Alpha-Innovation.co.uk For Technical help or for Service call the Alpha Helpline or use the following e-mail: info@alpha-innovation.co.uk Alpha helpline 0344 871 8764...
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