SMC Networks AC20 Series Operation Manual

Air combination

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Doc. No. AC-OMX0051-C
PRODUCT NAME
Air Combination
MODEL / Series / Product Number
AC20(A)-(F,N)01~(F,N)02(C,E,E1,E2,E3,E4,G,M)-(1,2,3,6,C,J,N,R,Z,ZA)-D
AC20B,C,D -(F,N)01~(F,N)02(C,E,E1,E2,E3,E4,G,M)-(1,2,6,C,J,N,R,Z,ZA)-D
AC30(A)-(F,N)02~(F,N)03(C,D,E,E1,E2,E3,E4,G,M)-(1,2,3,6,8,J,N,R,W,Z,ZA)-D
AC30B,C,D -(F,N)02~(F,N)03(C,D,E,E1,E2,E3,E4,G,M)-(1,2,6,8,J,N,R,W,Z,ZA)-D
AC40(A)-(F,N)02~(F,N)04(C,D,E,E1,E2,E3,E4,G,M)-(1,2,3,6,8,J,N,R,W,Z,ZA)-D
AC40B,C,D -(F,N)02~(F,N)04(C,D,E,E1,E2,E3,E4,G,M)-(1,2,6,8,J,N,R,W,Z,ZA)-D
AC40(A)-(F,N)06(C,D,E,E1,E2,E3,E4,G,M)-(1,2,3,6,8,J,N,R,W,Z,ZA)-D
AC40B,C,D-(F,N)06(C,D,E,E1,E2,E3,E4,G,M)-(1,2,6,8,J,N,R,W,Z,ZA)-D
AC50(A)-(F,N)06~(F,N)10(C,D,E,E1,E2,E3,E4,G,M)-(1,2,3,6,8,J,N,R,W,Z,ZA)-D
AC50B-(F,N)06~(F,N)10 (C,D,E,E1,E2,E3,E4,G,M)-(1,2,6,8,J,N,R,W,Z,ZA)-D
AC60(A)-(F,N)10(C,D,E,E1,E2,E3,E4,G,M)-(1,2,3,6,8,J,N,R,W,Z,ZA)-D
AC60B-(F,N)10(C,D,E,E1,E2,E3,E4,G,M)-(1,2,6,8,J,N,R,W,Z,ZA)-D

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Summary of Contents for SMC Networks AC20 Series

  • Page 1 Doc. No. AC-OMX0051-C PRODUCT NAME Air Combination MODEL / Series / Product Number AC20(A)-(F,N)01~(F,N)02(C,E,E1,E2,E3,E4,G,M)-(1,2,3,6,C,J,N,R,Z,ZA)-D AC20B,C,D -(F,N)01~(F,N)02(C,E,E1,E2,E3,E4,G,M)-(1,2,6,C,J,N,R,Z,ZA)-D AC30(A)-(F,N)02~(F,N)03(C,D,E,E1,E2,E3,E4,G,M)-(1,2,3,6,8,J,N,R,W,Z,ZA)-D AC30B,C,D -(F,N)02~(F,N)03(C,D,E,E1,E2,E3,E4,G,M)-(1,2,6,8,J,N,R,W,Z,ZA)-D AC40(A)-(F,N)02~(F,N)04(C,D,E,E1,E2,E3,E4,G,M)-(1,2,3,6,8,J,N,R,W,Z,ZA)-D AC40B,C,D -(F,N)02~(F,N)04(C,D,E,E1,E2,E3,E4,G,M)-(1,2,6,8,J,N,R,W,Z,ZA)-D AC40(A)-(F,N)06(C,D,E,E1,E2,E3,E4,G,M)-(1,2,3,6,8,J,N,R,W,Z,ZA)-D AC40B,C,D-(F,N)06(C,D,E,E1,E2,E3,E4,G,M)-(1,2,6,8,J,N,R,W,Z,ZA)-D AC50(A)-(F,N)06~(F,N)10(C,D,E,E1,E2,E3,E4,G,M)-(1,2,3,6,8,J,N,R,W,Z,ZA)-D AC50B-(F,N)06~(F,N)10 (C,D,E,E1,E2,E3,E4,G,M)-(1,2,6,8,J,N,R,W,Z,ZA)-D AC60(A)-(F,N)10(C,D,E,E1,E2,E3,E4,G,M)-(1,2,3,6,8,J,N,R,W,Z,ZA)-D AC60B-(F,N)10(C,D,E,E1,E2,E3,E4,G,M)-(1,2,6,8,J,N,R,W,Z,ZA)-D...
  • Page 2: Table Of Contents

    Contents Page 1. Safety Instructions 2-10 2. Application 3. Specifications 11-15 4. How to Order 16-20 5. Options 6. Structural Drawing and Replacement Part 7. Trouble Shooting 8. How to Replace the Products 9. Disassembly Drawing 10. Dimensions 25-29...
  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5 Precautions for Design Warning (1) Consult SMC if no leakage is allowed due to the environment, or if the operating fluid is not air. (2) Polycarbonate resin is used for the external parts including the bowl. Organic solvents including thinner, acetone, alcohol and ethylene chloride; chemicals including sulphuric acid, nitric acid and hydrochloric acid;...
  • Page 6 ○ Air filter, lubricator, filter regulator and mist separator Avoid the application where charge and discharge of pressure to/from a standard bowl is switched frequently. This may damage the bowl. A metal bowl is recommended in these cases. ○ Regulator and filter regulator A safety device needs to be installed if output pressure is exceeding the set pressure, otherwise this can cause breakage of outlet device and equipment or lead to malfunction.
  • Page 7 Installation Warning ○ Air combination (1) Do not drop or apply impact during transportation or installation. It will cause damage to the product and result in operation failure. (2) Do not install in areas of high humidity or high temperature. Operation outside of the product specification range may cause damage to the product or operation failure, or shorten the product life.
  • Page 8 Adjustment Warning ○ Regulator and filter regulator (1) Adjust the set pressure ensuring correct inlet and outlet pressures. Turning the knob excessively can cause damage to the internal parts. (2) Do not use tools on the pressure regulator knob as this may cause damage. It must be operated manually.
  • Page 9 Piping Warning ○ Air combination (1) Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and solid foreign material from inside the pipe. Contamination of piping may cause damage or malfunction. (2) When screwing together pipes and fittings, etc., be certain that chips from the pipe threads and sealant do not get inside the pipe.
  • Page 10 Air Source Warning ○ Air combination (1) Use clean air. Do not use compressed air containing chemicals, organic solvent, synthetic oil or corrosive gas as it may be cause of breakage of components or operation failure. (2) Use an air filter with 5 μm or less filtration rating on the inlet side of the valve to avoid any damage to the seat caused by dust when mounting a pressure relief 3 port valve.
  • Page 11 [In use] [Internal pressure of bowl exhausted] [After removal] Exhaust Caution ○ Regulator and filter regulator (1) If an emergency countermeasure is to be taken during setting failure or exhaust leakage, the internal valve seating part should be checked. If failure such as foreign matter is found, remove it before performing the emergency countermeasure.
  • Page 12: Application

    2. Application This product is used in combination with components which aim to eliminate a certain amount of water vapor and solid foreign matter in the air line, lubricating and controlling pressure of pneumatic products or solenoid valves. 3. Standard Specifications 3-1.
  • Page 13 3-2. AC20A-D to AC60A-D Model AC20A-D AC30A-D AC40A-D AC40A-06-D AC50A-D AC60A-D Filter regulator [AW] AW20-D AW30-D AW40-D AW40-06-D AW60-D AW60-D Component Lubricator [AL] AL20-D AL30-D AL40-D AL40-06-D AL50-D AL60-D Port size 1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 3/4, 1 Note 1) [AW] Pressure gauge port size...
  • Page 14 3-3. AC20B-D to AC60B-D Model AC20B-D AC30B-D AC40B-D AC40B-06-D AC50B-D AC60B-D Filter [AF] AF20-D AF30-D AF40-D AF40-06-D AF50-D AF60-D Component Regulator [AR] AR20-D AR30-D AR40-D AR40-06-D AR50-D AR60-D Port size 1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 3/4, 1 Note 1) [AR] Pressure gauge port size Fluid...
  • Page 15 3-4. AC20C-D to AC40C-D Model AC20C-D AC30C-D AC40C-D AC40C-06-D Filter [AF] AF20-D AF30-D AF40-D AF40-06-D Component Mist separator [AFM] AFM20-D AFM30-D AFM40-D AFM40-06-D Regulator [AR] AR20-D AR30-D AR40-D AR40-06-D Port size 1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 Note 1) [AR] Pressure gauge port size Fluid...
  • Page 16 3-5. AC20D-D to AC40D-D Model AC20D-D AC30D-D AC40D-D AC40D-06-D Filter regulator [AW] AW20-D AW30-D AW40-D AW40-06-D Component Mist separator [AFM] AFM20-D AFM30-D AFM40-D AFM40-06-D Port size 1/8, 1/4 1/4, 3/8 1/4, 3/8, 1/2 Note 1) [AW] Pressure gauge port size Fluid Note 2) Ambient and fluid temperature...
  • Page 17: How To Order

    4. How to Order 4-1. AC20-D to AC60-D ❶ ❷ ❸ ❹ ❺ ❶ Symbol Description Body size ● ● ● ● ● ❷ ● ● ● ● ● Thread type ● ● ● ● ● ● ● ● ● ●...
  • Page 18 4-2. AC20A-D to AC60A-D ❶ ❷ ❸ ❹ ❺ ❶ Symbol Description Body size ● ● ● ● ● ❷ ● ● ● ● ● Thread type ● ● ● ● ● ● ● ● ● ● ● ❸ Port size ●...
  • Page 19 4-3. AC20B-D to AC60B-D ❶ ❷ ❸ ❹ ❺ ❶ Symbol Description Body size ● ● ● ● ● ❷ ● ● ● ● ● Thread type ● ● ● ● ● ● ● ● ● ● ● ❸ Port size ●...
  • Page 20 4-4. AC20C-D to AC40C-D ❶ ❷ ❸ ❹ ❺ ❶ Symbol Description Body size ● ● ● ❷ ● ● ● Thread type ● ● ● ● ● ● ● ❸ ● ● Port size ● ● ● ● ● Without auto drain Float type ●...
  • Page 21 4-5. AC20D-D to AC40D-D ❶ ❷ ❸ ❹ ❺ ❶ Symbol Description Body size ● ● ● ❷ ● ● ● Thread type ● ● ● ● ● ● ● ❸ ● ● Port size ● ● ● ● ● Without auto drain Float type ●...
  • Page 22: Options

    5. Options Refer to the operation manual of each product. 6. Structural Drawing and Replacement Part Structural drawing (Representative product: AC30-03-D) Lubricator Regulator Spacer with bracket Spacer with bracket Regulator Spacer with bracket Air filter Replacement part Part No. Component Part name Main material AC50(A,B)-D...
  • Page 23: Troubleshooting

    7. Troubleshooting Refer to [8. How to Replace the Products] (P23) and [9. Disassembly Drawing] (P24). Trouble Page for Possible cause Countermeasure reference Category Failure Air leaks from the 1. Seal is damaged. Replace the seal with a new one. part where products are Air leakage...
  • Page 24: How To Replace The Products

    8. How to Replace the Products !  Warning  Before replacement, make sure that no pressure remains in the air combination.  Also, make sure to loosen the knob of the regulator or filter regulator so that the set pressure is zero.  After replacement, confirm that the product satisfies specific functions and no external leakage occurs before operating it.  ...
  • Page 25: Disassembly Drawing

    9. Disassembly Drawing 9-1. F.R.L. Combination Lubricator Spacer with bracket Regulator Spacer with bracket Air filter 9-2. Spacer with bracket 9-3. Spacer (1) Seal Retainer A Retainer B (1) Seal Retainer A Bracket Hexagon socket Spacer Spacer Hexagon socket head cap screws head cap screws -24-...
  • Page 26: Dimensions

    10. Dimensions 10-1. AC20-D to AC60-D AC20-D AC30-D AC40-D to AC60-D Standard specifications Model Bracket mount AC20-D 1/8, 1/4 126.4 87.6 35.9 41.6 43.2 11.5 AC30-D 1/4, 3/8 167.4 115.4 38.1 55.1 26.5 57.2 42.5 42.5 AC40-D 1/4, 3/8, 1/2 220.4 147.1 38.4 72.6...
  • Page 27 10-2. AC20A-D to AC60A-D AC30A-D AC20A-D AC40A-D to AC60A-D Standard specifications Model Note Bracket mount AC20A-D 1/8, 1/4 83.2 87.6 71.8 41.6 11.5 AC30A-D 1/4, 3/8 110.2 115.3 86.5 55.1 26.5 42.5 42.5 AC40A-D 1/4, 3/8, 1/2 145.2 147.1 91.5 38.4 72.6 35.5...
  • Page 28 10-3. AC20B-D to AC60B-D AC20B-D AC30B-D AC40B-D to AC60B-D Standard specifications Model Bracket mount AC20B-D 1/8, 1/4 83.2 87.6 26.5 41.6 11.5 AC30B-D 1/4, 3/8 110.2 115.4 30.5 55.1 26.5 42.5 42.5 AC40B-D 1/4, 3/8, 1/2 145.2 147.1 35.5 38.4 72.6 35.5 AC40B-06-D...
  • Page 29 10-4. AC20C-D to AC40C-D AC30C-D AC20C-D AC40C-D Standard specifications Model Bracket mount AC20C-D 1/8, 1/4 126.4 87.6 26.5 41.6 43.2 11.5 AC30C-D 1/4, 3/8 167.4 115.4 30.5 55.1 26.5 57.2 42.5 42.5 AC40C-D 1/4, 3/8, 1/2 220.4 147.1 35.5 38.4 72.6 35.5 75.2...
  • Page 30 10-5. AC20D-D to AC40D-D AC20D-D AC30D-D AC40D-D Standard specifications Note) Model Bracket mount AC20D-D 1/8, 1/4 83.2 87.6 71.8 41.6 11.5 AC30D-D 1/4, 3/8 110.2 115.3 86.5 55.1 26.5 42.5 42.5 AC40D-D 1/4, 3/8, 1/2 145.2 147.1 91.5 38.4 72.6 35.5 AC40D-06-D 155.2 149.1...
  • Page 31 Revision history Corrected. Nov.2019. Corrected. Feb.2020. 40-06,50,60 size added. Nov.2020. 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...

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