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460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com
The EXO-Top Roof Rack System is rated to a dynamic 300 lb, evenly distributed
WARNING
load. Further loading could result in serious injury or death.
-INOR WEEPING MAY OCCUR AFTER lRST RAIN AS FABRIC WILL ADJUST TO MOISTURE 3EE
maintenance for further instructions.
PHONE: M-F 8am - 5pm EST 1-800-449-6649 | EMAIL: techsupport@omix-ada.com
4-Door EXO-Top Roof Rack System
®
OMIX-ADA
TECHNICAL SUPPORT
FOR WARRANTY INFORMATION VISIT: www.Omix-Ada.com
Copyright © 2015 Omix-Ada
®
, Inc.
Page 1/30
13516.02
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Summary of Contents for Omix-Ada EXO-Top
- Page 1 Page 1/30 13516.02 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com 4-Door EXO-Top Roof Rack System The EXO-Top Roof Rack System is rated to a dynamic 300 lb, evenly distributed WARNING load.
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Page 2: Table Of Contents
Page 2/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Table of Contents Important Safety Information Components List Section A - Preparing for Installation; Removal of Factory Top Section B - Cage Assembly and Installation... -
Page 3: Important Safety Information
Page 3/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Important Safety Information Your Rugged Ridge® Exo-Top is intended to increase the utility and enjoyment of your vehicle. Before installation, please take a moment to review the following safety information and installation instructions. -
Page 4: Components List
Page 4/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Components List Ensure all components and hardware are provided before beginning installation process. Cage Assembly Cage Hardware 1. Cage Base, LH 9. - Page 5 Page 5/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Components List Surrounds Assembly Surrounds Hardware 1. Front Surround, LH 9. M8x30 Knob 2. Front Surround, RH 3. Rear Lower Surround, LH 4.
- Page 6 Page 6/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Components List Slider System Assembly Slider System Hardware 1. Front Bow Assembly 6. Front Surround Bracket, RH 2. Rear Bow Assembly 7.
- Page 7 Page 7/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Components List Soft Top Assembly Soft Top Hardware 1. Soft Top Fabric 5. Release Clips (Carabiner) 1.5” ID 2. Rear Window 3.
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Page 8: Section A - Preparing For Installation; Removal Of Factory Top
Page 8/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section A - Preparing for Installation; Removal of Factory Top Tools Needed: Phillips head screw driver Torx bit socket wrench (T30) Carefully read and understand all instructions before proceeding. - Page 9 Page 9/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section A - Preparing for Installation; Removal of Factory Top 2. Remove front and rear door surrounds from each side of vehicle.
- Page 10 Page 10/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section A - Preparing for Installation; Removal of Factory Top 5. Flip header and fabric and remove screws from top of header at each end.
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Page 11: Section B - Cage Assembly And Installation
Page 11/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section B - Cage Assembly and Installation Tools Needed: 5mm, 6mm Allen Keys 13mm Socket Torque Wrench Sealant (black Permatex, or similar) Carefully read and understand all instructions before proceeding. - Page 12 Page 12/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section B - Cage Assembly and Installation 3. Align rear cage brackets with bolt holes on tub. 4. Center Side Bar brackets with B pillar, indicated by arrow on right.
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Page 13: Section C - Surrounds Assembly And Installation
Page 13/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section C - Surrounds Assembly and Installation Tools Needed: 6mm Allen Key 1. Attach rear upper surround to rear lower surround, placing seal in between;... - Page 14 Page 14/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section D - Bow and Slider Installation Tools Needed: 5mm, 6mm Allen Keys 13mm Socket Wrench Marker Hobby Knife Carefully read and understand all instructions before proceeding. We recommend two people for this installation.
- Page 15 Page 15/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section D - Bow and Slider Installation 3. Align front bow assembly with mounting bolts on front roll bar, mark line approximately 2” on fabric, and make cut to accept mounting holes of front bow assembly.
- Page 16 Page 16/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section D - Bow and Slider Installation 6. Install rear rail brackets. Slide bracket through rollbar pad from outside of vehice as shown on right.
- Page 17 Page 17/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section D - Bow and Slider Installation 9. Install rails with Mid-Rail and Rear-Rail brackets using factory bolts. Loosely tighten all bolts.
- Page 18 Page 18/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section D - Bow and Slider Installation 12. Install slider carriage assembly to header using factory screws from top of header; slider carriage assembly will face inward as shown.
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Page 19: Section E - Soft Top Assembly And Installation
Page 19/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section E - Soft Top Assembly and Installation Tools Needed: &LAT HEAD SCREWDRIVER 0HILLIPS HEAD SCREWDRIVER #AREFULLY READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE PROCEEDING 7E RECOMMEND TWO PEOPLE FOR THIS INSTALLATION )NSTALL 3OFT 4OP &ABRIC TO (EADER TIGHTEN ALL REMAINING... - Page 20 Page 20/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section E - Soft Top Assembly and Installation ,OOSELY ATTACH REAR 6ELCRO mAPS TO LOWER REAR BAR OF CAGE 7ITH HELP OF SECOND PERSON SLIDE HEADER SLIDER CARRIAGE...
- Page 21 Page 21/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section E - Soft Top Assembly and Installation 0ULL HEADER FORWARD AND SECURE TO WINDSHIELD 4IGHTLY ATTACH SIDE 6ELCRO STRAPS...
- Page 22 Page 22/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section E - Soft Top Assembly and Installation 4O INSTALL SIDE WINDOWS 3LIDE WINDOW TOWARD FRONT OF VEHICLE BETWEEN CAGE AND...
- Page 23 Page 23/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Section E - Soft Top Assembly and Installation &ULLY ZIP TOP ZIPPER THEN FULLY ZIP REAR ZIPPER 4O INSTALL REAR WINDOW :IP TOP ZIPPER lRST THEN SIDES )NSTALL 4AILGATE "AR TO CHANNEL IN REAR WINDOW...
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Page 24: Operating Procedure
Page 24/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure CAUTION Do not attempt to operate the Rugged Ridge® Exo-Top while vehicle is in motion. For further operating instructions, visit Exo-Top page at RuggedRidge.com. - Page 25 Page 25/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure FULL SUN SLIDER 5NDO lRST AND MIDDLE ROW OF TOP VEL- CRO AND lRST TWO SIDE VELCRO mAPS FROM cage.
- Page 26 Page 26/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure SAVANNAH TOP 1. Keeping header bar attached in front, remove windows 2. Rear corner panels are tucked above rear soundbar.
- Page 27 Page 27/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure HALF SAVANNAH TOP 1. Remove rear windows. 2. From Full Sun Slider position, slide header to rear-most position. Do not allow header assembly to slide out of rails.
- Page 28 Page 28/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure FULL ROLL OVER SOUNDBAR 1. Remove all windows and Velcro straps. 2. Slide header back to front seat sound bar and disconnect carabiner and spring.
- Page 29 Page 29/30 460 HORIZON DR. SUITE 400 | SUWANEE, GA 30024 | PHONE: 770-614-6101 | FAX: 770-614-6069 | info@omix-ada.com Operating Procedure FULL ROLL OFF RAILS 1. Remove all windows and Velcro straps. 2. Undo rear bow strap, do not lower bow.
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Page 30: Care And Maintenance
Fabric 4O PRESERVE A QUALITY lT DO NOT KEEP %8/ 4OP IN A FOLDED POSITION FOR EXTENDED PERIODS OF TIME When cleaning EXO-Top, fabric should be washed with mild soap, warm water, and a soft bristle brush. Use clear water to rinse to ensure all soap has been removed. If a rip or tear occurs in fabric of your cnavas, repairs can be made with Bondex®.
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