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General Guidelines
• It is the user's responsibility to read and follow all instructions.
• Keep these instructions with the product at all times and review before each use.
• It is the responsibility of this product's owner to furnish the instructions to any person that borrows
or purchases the product.
• Inspect the product before use to ensure it is assembled properly and all parts are in safe working
order and free of defects.
• Never modify this product in any way.
• All circumstances cannot be addressed in these instructions. Please use common sense and prac-
tice general safety measures when using this product.
• Parts and/or instructions are subject to change without notice.
Safety
• Read and understand all safety warnings and instructions. Failure to follow the warnings and in-
structions may result in serious injury or death. Save all warnings and instructions for future refer-
ence.
• Always wear ANSI approved safety goggles.
• Always wear hearing protection when working in noisy environments. Prolonged exposure to high
intensity noise can cause hearing loss.
• Use safety equipment. Safety shoes, hard hat and work gloves must be used for applicable condi-
tions.
• Dress appropriately. Never wear loose fitting clothing or jewelry when working. Contain long hair,
and keep hair, clothing and gloves away from moving parts.
• Use common sense when working. Stay alert and concentrate when setting up and using the Alu-
minum Headache Rack. Never work while under the influence of alcohol, drugs or medications.
• While assembling and using the Aluminum Headache Rack, keep work area clean and well lit.
Keep spectators and children out of the work area.
• SAVE THIS MANUAL: Keep this manual for the safety warnings and precautions. The manual
offers important information on how to assemble, use and maintain this product. Write the product's
model number and purchase date on the cover page of this manual. Keep this manual (and your
purchase receipt) in a safe place.
Rev. 062420
Aluminum Headache Rack
Instructions for Part #AHAR
1-888-651-3431
Page 1
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Table of Contents
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Summary of Contents for ELEVATE AHAR
- Page 1 Aluminum Headache Rack Instructions for Part #AHAR General Guidelines • It is the user’s responsibility to read and follow all instructions. • Keep these instructions with the product at all times and review before each use. • It is the responsibility of this product’s owner to furnish the instructions to any person that borrows or purchases the product.
- Page 2 Use of the Aluminum Headache Rack • This Rack is designed to be set up behind the truck’s rear window to protect the window from the impact of shifting cargo. Its upper frame has extension uprights for use in safely hauling long cargo such as ladders and pipes.
- Page 3 Setting Up the Aluminum Headache Rack Always wear ANSI approved safety goggles. 1. Insert the right fixed seat (2) and the left fixed seat (3) into the frame (1). Install the M12x30 out- er hexagonal bolt full thread (6), 12 spring washer (7), and 12 large flat washer (8), fitting the bolt through the long hole of the frame into the fixed seat threaded holes.
- Page 4 3. For the second, smaller hole, drilling is required to reinforce the rack. Use an electric hand drill to drill a hole that aligns with second smaller hole. Install the M12x75 external hexagonal bolt full thread (9), 12 spring washer (7), and 12 large flat washer (8), fitting the bolt through the small hole in the fixed seat and the drilled hole in the pickup, screwing it into the flat panel mounting plate (5).
- Page 5 Part Description Quantity Frame Right Fixed Seat Left Fixed Seat U-Type Mounted Plate Flat Panel Mounting Plate M12x30 Outer Hexagonal Bolt Full Thread 12 Spring Washer 12 Large Flat Washer M12x75 External Hexagonal Bolt Full Thread Note: The Parts List and Assembly Diagram is provided as a reference tool only. Some parts are listed and shown for illustration purposes only, and are not available as replacement parts.
- Page 6 Product Warranty and Liability GENERAL PRODUCT WARRANTY: Products purchased from the Authorized Dealer (original place of purchase) or Merchant (“Dealer”) will be free of defects in material and workmanship at the time of receipt, and will meet the specifications stated at the place of purchase transaction or online at the Dealer’s website, under normal use and service when correctly installed, operated and maintained.
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