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Taylor DA7-B Operating Manual
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Taylor DA7-B Operating Manual

Taylor DA7-B Operating Manual

Drawn arc pistol
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TAYLOR STUDWELDING
SYSTEMS LIMITED
OPERATING GUIDE
FOR
TYPE DA7-B
DRAWN ARC PISTOL
1
1C

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Summary of Contents for Taylor DA7-B

  • Page 1 TAYLOR STUDWELDING SYSTEMS LIMITED OPERATING GUIDE TYPE DA7-B DRAWN ARC PISTOL...
  • Page 2 INDEX PAGE No. CONTENT USEFUL INFORMATION. IMPORTANT SAFETY INFORMATION. INTRODUCTION TO STUDWELDING. SETTING UP AND WELDING. EXPLODED DIAGRAMS AND PARTS LISTINGS. ACCESSORIES - STANDARD FOOT ASSEMBLIES ACCESSORIES - GAS FOOT ASSEMBLY ACCESSORIES - CHUCKS - EUROPEAN SCREW-ON TYPE ACCESSORIES - CHUCKS - EUROPEAN SCREW-ON GAS TYPE UK TAPER FIT - ADJUSTABLE ACCESSORIES - FERRULE GRIPS BENDING BAR...

  • Page 3: Useful Information

    USEFUL INFORMATION MANUFACTURERS DETAILS TAYLOR STUDWELDING SYSTEMS LIMITED COMMERCIAL ROAD DEWSBURY WEST YORKSHIRE WF13 2BD ENGLAND TELEPHONE +44 (0)1924 452123 FACSIMILE +44 (0)1924 430059 email sales@taylor-studwelding.com www.taylor-studwelding.com SALES DIRECT TEL +44 (0)1924 487703 TECHNICAL HELPLINE : +44 (0)1924 487701 You may wish to record the details of your controller below as this information will help with any technical assistance you may require: PISTOL SERIAL No.
  • Page 4 PRODUCED DURING NORMAL USE, THIS PISTOL MUST ONLY BE OPERATED IN AN INDUSTRIAL ENVIRONMENT. NEVER REMOVE ANY PORTION OF THE UNIT HOUSING WITHOUT FIRST ISOLATING THE PISTOL FROM THE CONTROLLER. Taylor Studwelding Systems Limited reserves the right to amend the contents of this guide without notification.

  • Page 5: Important Safety Information

    IMPORTANT SAFETY INFORMATION ! PROTECT YOURSELF AND OTHERS ! Read and understand these safety notes. 1. ELECTRICAL No portion of the outer cover of the welding pistol should be removed by anyone other than suitably qualified personnel and never whilst mains power is connected. ALWAYS DISCONNECT THE MAINS LEAD BEFORE ATTEMPTING ANY MAINTENANCE.
  • Page 6 During welding operations, intense magnetic and electrical fields are unavoidably produced and these may interfere with other sensitive Electronic equipment. All Taylor Studwelding equipment is designed, manufactured and tested to conform to the current appropriate European standards and directives regarding electromagnetic emissions and immunity and as such is safe to use in any normal environment.
  • Page 7 INTRODUCTION TO STUDWELDING The Taylor Studwelding DA7-B studwelding pistol when matched with an appropriate controller and earth cables is intended for precision stud welding up to 12 mm diameter full base studs. The pistol is lightweight, ergonomic and has been designed to operate with a minimum amount of maintenance.
  • Page 8 The DA7-B pistol is commonly referred to as a “ring lift” pistol. This means the pistol has an internal clutch, allowing for moderate inconsistencies in the length of the studs being...
  • Page 9 SETTING UP AND WELDING Once you have selected the type and size of stud you wish to weld and obtained the correct chuck (see the accessories section of this guide for a list of available sizes), you will need to set up the chuck and fit it to the pistol. On the page “An introduction to studwelding”, under the heading “The Process”...
  • Page 10 SETTING UP AND WELDING Fit the chuck to the pistol (fig.1) using the appropriate wrench. Secure the chuck in position using a 17mm A/F wrench on the front locknut. Failure to do so may result in damage to the pistol. Fit the ferrule grip into the foot adapter (fig.2) and secure in place with the set screws in the foot adapter.
  • Page 11 EXPLODED DIAGRAMS & PARTS LISTINGS ITEM QTY. PART No. DESCRIPTION 71-300-003 WELDING CABLE 4½ 71-300-009 CONTROL CABLE 81-101-051 WELDING PLUG 71-101-030 CONTROL PLUG 71-101-032 CABLE TIE (NOT SHOWN) SEE PAGES 12 TO 17 FOR COMPLETE BREAKDOWN OF PISTOL.
  • Page 12 EXPLODED DIAGRAMS & PARTS LISTINGS SEE PAGES 19 - 21 FOR A SELECTION OF CHUCKS AND FERRULE GRIPS ITEM QTY PART No. DESCRIPTION ITEM QTY PART No. DESCRIPTION Z400-05-006 SET SCREW 81-101-003 FOOT WASHER 81-101-370 FOOT ADAPTER 81-101-001 FOOT WASHER Z510-10-000 LOCKNUT 81-101-004 Z120-05-030 CSK SCREW...
  • Page 13 EXPLODED DIAGRAMS & PARTS LISTINGS...
  • Page 14 EXPLODED DIAGRAMS & PARTS LISTINGS ITEM QTY PART No. DESCRIPTION 81-101-350 PISTOL BODY 81-101-279 TRIGGER SWITCH Z400-05-008 SET SCREW 7,8&9 ITEM PART No. DESCRIPTION 81-101-366 CABLE CONN BLOCK Z120-05-012 CSK SCREW 81-101-374 BRAID ASSEMBLY Z115-06-010 SKT CAP SCREW Z615-06-000 SPRING WASHER Z605-06-000 PLAIN WASHER 81-101-351 HANDLE COVER Z700-06-022 TERMINAL...
  • Page 15 EXPLODED DIAGRAMS & PARTS LISTINGS...
  • Page 16 EXPLODED DIAGRAMS & PARTS LISTINGS ITEM QTY PART No. DESCRIPTION ITEM QTY PART No. DESCRIPTION 81-101-355 RINGPULL GUIDE 81-101-357 COIL MOUNT 81-101-319 LIFTING HOOK 81-101-358 SPRING SEAT 81-101-304 LIFTING RING 81-101-347 SPRING 81-101-384 81-101-356 DETENT RING 81-101-346 SPRING Z400-08-008 SET SCREW 81-101-360 RINGPULL 81-101-082...
  • Page 17 ACCESSORIES - STANDARD FOOT ASSEMBLIES COMPLETE ASSEMBLY OF FOOT ADAPTER WITH STANDARD DA7-A LEGS IS AVAILABLE UNDER PART NUMBER 89-101-158 PLEASE NOTE! ASSEMBLY DOES NOT INCLUDE UK TAPER CHUCK ADAPTER OR LONGER THAN STANDARD LEGS. ITEM PART No. DESCRIPTION Z400-05-006 SET SCREW 81-101-370 FOOT ADAPTOR...
  • Page 18 ACCESSORIES - STANDARD FOOT ASSEMBLIES PLEASE NOTE! ASSEMBLY DOES NOT INCLUDE LONGER THAN STANDARD LEGS. ITEM PART No. DESCRIPTION 89-101-399 30mm NON-GAS NOSE PIECE Z400-05-005 SET SCREW Z120-05-020 SCREW 81-101-003 FOOT WASHER 81-101-370 FOOT ADAPTOR 81-101-001 FOOT WASHER 81-101-004 89-101-081 LEG (330 LONG)
  • Page 19 ACCESSORIES - GAS FOOT ASSEMBLY COMPLETE ASSEMBLY OF FOOT ADAPTER WITH STANDARD DA7-A LEGS IS AVAILABLE UNDER PART NUMBER : 89-101-350 PLEASE NOTE! ASSEMBLY DOES NOT INCLUDE LONGER THAN STANDARD LEGS. ITEM PART No. DESCRIPTION 81-101-380 35mm GAS SHROUD 81-101-411 CARRIER 81-101-003 FOOT WASHER (FRONT)
  • Page 20 ACCESSORIES - CHUCKS EUROPEAN SCREW-ON TYPE TABLE 1 TABLE 2 Ø PART NUMBER LISTS OUR STANDARD STOCK RANGE OF CHUCKS. 89-101-003 89-101-004 89-101-005 89-101-007 89-101-006 89-101-008 89-101-010 89-101-012 TABLE 2 TABLE 2 LISTS OUR NON STOCK RANGE OF CHUCKS. Ø PART NUMBER NOTE! NON STOCK CHUCKS WILL REQUIRE ADDITIONAL 89-101-021...
  • Page 21 ACCESSORIES - CHUCKS EUROPEAN SCREW-ON GAS TYPE Ø PART NUMBER 89-101-035 89-101-036 89-101-037 89-101-038 89-101-039 89-101-040 89-101-042 ACCESSORIES - CHUCKS UK TAPER FIT - ADJUSTABLE Ø PART NUMBER 89-101-203 89-101-204 89-101-205 89-101-206 89-101-208 89-101-210 PLEASE NOTE. OTHER CHUCK SIZES ARE AVAILABLE. 89-101-212 PLEASE CHECK WITH US IF THE SIZE YOU WANT IS NOT LISTED HERE.
  • Page 22 ACCESSORIES - FERRULE GRIPS Ø PART NUMBER 89-101-051 89-101-051 89-101-052 89-101-052 89-101-053 89-101-054 89-101-055 ACCESSORIES - BENDING BAR & TOOLS TOOL PART No. ITEM PART NUMBER KEY SET (2, 2.5, 3, 4, 5, 6, 8) 98-100-003 BENDING BAR 79-101-121 UK CHUCK EJECTOR TOOL 98-100-001 M3 NOZZLE 79-101-123...

  • Page 23: Declaration Of Conformity

    DECLARATION OF CONFORMITY Responsible Party Name : Taylor Studwelding Systems Ltd Address : Commercial Road Dewsbury West Yorkshire WF13 2BD In accordance with the following directives : 93/68/EEC The CE Marking Directive 2014/35/EU The Low Voltage Directive 2014/30/EC The Electromagnetic Compatibility Directive...