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DUPLOMATIC
SM* TURRETS
TRM-S TURRETS
FL TURRETS
CONTROL UNIT DDC4-15-400/20
CONTROL UNIT DDC4-10-400/20
FW: 2.4/2.6/2.8
'RACK' MODEL
INSTALLATION MANUAL
Correspondence between electronic unit code and software
Turrets SM/TRM-S/FL
Control Unit
HW code
DDC4-10-400/20
0496322*
DDC4-10-400/20
0496322*01
DDC4-10-400/20
0496322*02
DDC4-10-400/20
0496322*03
DDC4-10-400/20
0496322*04
DDC4-10-400/20
0496322*05
DDC4-10-400/20
0496322*06
DDC4-10-400/20
0496322*07
DDC4-10-400/20
0496322*08
DDC4-10-400/20
0496322*09
DDC4-10-400/20
0496322*10
DDC4-10-400/20
0496322*11
DDC4-10-400/20
0496322*12
DDC4-10-400/20
0496322*13
DDC4-10-400/20
0496322*14
DDC4-10-400/20
0496322*15
DDC4-10-400/20
0496322*16
EM DDC4-400-RK-0709gb.doc
E.M.DDC4-400V/RK RELEASE 1.9 07-09
Parameter
Table
set
0489100-4
0
0489100-4
1
0489100-4
2
0489100-4
3
0489100-4
4
0489100-4
5
0489100-4
6
0489100-4
7
0489100-4
8
0489100-4
9
0489100-4
10
0489100-4
11
0489100-4
12
0489100-4
13
0489100-4
14
0489100-4
15
0489100-4
16
1
Turret
Reserved
SM-*-12.....400V
Not used
SM-*-16.....400V
Not used
SM-*-20.....400V
SM-*-20.....400V
SM-*-25.....400V
SM-*-25.....400V
Not used
Not used
TRMS-250...400V
TRMS-320...400V
TRMS-400...400V
FL-16...400V
Not used
SM-*-16.....400V
Inertia max.
2
(kgm
)
Liv. 1 Liv. 2
0,8
1,2
1,2
2,2
3
5
5
9
5
9
9
14
10
25
60
100
1,4
2,5
2,2
3,5
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Summary of Contents for Duplomatic DDC4-15-400/20
- Page 1 DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 SM* TURRETS TRM-S TURRETS FL TURRETS CONTROL UNIT DDC4-15-400/20 CONTROL UNIT DDC4-10-400/20 FW: 2.4/2.6/2.8 ‘RACK’ MODEL INSTALLATION MANUAL Correspondence between electronic unit code and software Turrets SM/TRM-S/FL Control Unit HW code Parameter Table Turret Inertia max.
- Page 2 E=12/16 F= 5/10 G= 4/8 H= 16/12 The information described in this manual may be subject to variations due to technical modifications. DUPLOMATIC AUTOMAZIONE S.p.A. reserves the right to modify the contents of this manual without prior notice. EM DDC4-400-RK-0709gb.doc...
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Page 3: Table Of Contents
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 Contents GENERAL INFORMATION CODE OF THE CONTROL UNIT MAIN DIFFERENCES WITH DDC2 CONTROL RACK IMPORTANT NOTE FOR SAFETY CE COMPLIANCE CHARACTERISTICS OF THE CONTROL UNIT TECHNICAL CARACTERISTICS OF THE CONTROL UNIT ELECTRICAL CONNECTIONS SUPPLY POWER SUPPLY 400 VAC 3 Φ... -
Page 4: General Information
E.M.DDC4-400V/RK RELEASE 1.9 07-09 1. GENERAL INFORMATION The Duplomatic control unit is a compact system that controls all functions regarding positioning and driving of the SM* turrets Duplomatic. The interfacing to the lathe is powerful and simplified for an easy installation. -
Page 5: Important Note For Safety
E.M.DDC4-400V/RK RELEASE 1.9 07-09 IMPORTANT NOTE FOR SAFETY Do not manipulate the inside of the unit Only personnel authorized by Duplomatic may manipulate the inside of this unit. Do not manipulate the connectors with the unit connected to AC power. -
Page 6: Characteristics Of The Control Unit
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 CHARACTERISTICS OF THE CONTROL UNIT • Best path research. • External selection of rotation direction. • Automatic reference search. • Parity control on position code. • Enhanced diagnostic. • Selection of two ranges of positions (eg. 8 and 12 or 6 and 12) with dedicated inputs. -
Page 7: Electrical Connections
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 2. ELECTRICAL CONNECTIONS Refer to the annex diagrams at section 5: 1. : wiring diagrams for installation into the electrical cabinet. 2. : wiring diagrams for installation into the turret SUPPLY POWER SUPPLY 400 VAC 3 Φ... -
Page 8: I/O Signals
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 I/O SIGNALS OUTPUTS TO CNC (FROM I/O) LOCKED: turret locked. INDEXD: turret in position (can be used to start axis movement). ALBIT1, ALBIT2, ALBIT4: alarms code. OUTPUTS TO ELECTROVALVE (FROM I/O) EVLOCK: locking valve. EVULCK: unlocking valve. -
Page 9: Selection Of The Number Of Positions
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 SELECTION OF THE NUMBER OF POSITIONS The turret can be easily configured for two different number of positions simply setting two digital inputs of the control units. No mechanical operations or part replacement are required. The value of the two settings can be changed by PC. -
Page 10: Interfacing To Cnc
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 3. INTERFACING TO CNC OPERATING FUNCTIONS The control unit offers several operating functions (also called MODES). Setting MODE01, MODE02, and MODE03 signals can make the selection of the operating functions. N° OPERATING INPUTS DESCRIPTION FUNCTIONS... -
Page 11: Operating Functions Description
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 OPERATING FUNCTIONS DESCRIPTION AUTOMATIC OPERATING FUNCTIONS (1,2,3) • Set the code of the position required. • Wait until the position code output is stable (it depends on what type of PLC/CNC outputs are used - relay, static…). - Page 12 DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 INDEXD SIGNAL The INDEXD signal must be used with the LOCKED signal to detect the end of cycle of the turret and can be ignored once the turret is locked. The INDEXD output goes and stay LOW also when the emergency mode is set and if the three-phase power supply is OFF.
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Page 13: Operating Function N°0: Emergency / Reset
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 OPERATING FUNCTION N°0: EMERGENCY / RESET OPERATING FUNCTION N°0 INPUTS MODE01 MODE02 MODE03 Emergency/reset This operating function has two purposes: 1) Stop all turret movement (EMERGENCY). 2) Acknowledge all alarms, if they are present (RESET). -
Page 14: Operating Function N°4: Jog
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 OPERATING FUNCTION N°4: JOG The disc will rotate of one step in the selected direction. Proceed as follows 1. Clear all alarms (if present); 2. Set the operating function: OPERATING FUNCTION N°4: INPUTS MODE01 MODE02... -
Page 15: Operating Function N °7: Safety
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 OPERATING FUNCTION N °7: SAFETY The standard behaviour of the turret can be changed in order to allow the turret to work even if there are problems mainly on proximity switches. WARNING: all the functions are intended to be used only in case of effective problems. - Page 16 DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 (6) In this case a slow SSI - like protocol (Serial Synchronous Interface) is enabled using the ALBITs outputs. READY CLOCK DATA SIGNAL ALBIT1 ALBIT2 ALBIT4 OUTPUT The READY signal is independent an is ON if the turret is OK.
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Page 17: Diagnostic
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 4. DIAGNOSTIC ALARMS AND WARNINGS The electronic unit constantly executes self-diagnosis and can signal alarms condition. The alarms are represented as group and sub-group The group alarm code is provided on output ALBIT1, ALBIT2, ALBIT4 according to the following table. -
Page 18: Extended Alarm Description/Troubleshooting
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 EXTENDED ALARM DESCRIPTION/TROUBLESHOOTING In case an alarm is present on ALBITxx signals, the ALPOSxx signals give the sub-group code to better identify the cause of the problem. The I/O board is provided by LED to give the status of each output. - Page 19 If the alarm persist after a switch-off/switch on, replace the controller. 7.15 Note: the code number is memorised by the control unit and can be read with a Duplomatic diagnostic software DDC4SW*.EXE installed on a PC with the RS232 interface. Communication parameters are 19200,n,8,1 EM DDC4-400-RK-0709gb.doc...
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Page 20: Schematics And Drawings
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 5. SCHEMATICS AND DRAWINGS DESCRIPTION OF DDC4 ‘RACK’ ELECTRICAL CONNECTIONS Name Terminal Turret side Name Terminal SPDSEL X1-1 UNRG X3-1 COM 0V X1-2 RCOSG X3-2 MODE03 X1-3 RSING X3-3 MODE01 X1-4 RPOWG X3-4 PTAB01 X1-5... -
Page 21: Led Postion And Meanings
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 LED POSTION AND MEANINGS By opening the right side cover of DDC4 ‘RACK’ it is possible to see the LED mounted on the controller. On the right side of DDC4 controller, there are several LEDs Digital outputs have a RED LED, digital inputs have a GREEN LED. -
Page 22: Fitting Into The Electrical Cabinet
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 FITTING INTO THE ELECTRICAL CABINET OVERALL DIMENSIONS EM DDC4-400-RK-0709gb.doc... -
Page 23: General Drawing
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 GENERAL DRAWING Note: for turrets with MDT driver tool system, the locking/unlocking switch wiring can be different. Please refer to the relevant MDT Instruction Manual. EM DDC4-400-RK-0709gb.doc... -
Page 24: Servomotor Cable For Fitting Into The Electrical Cabinet
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 SERVOMOTOR CABLE EM DDC4-400-RK-0709gb.doc... -
Page 25: Driver Supply
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 DRIVER SUPPLY EM DDC4-400-RK-0709gb.doc... -
Page 26: Resolver/Switches Cable For Fitting Into The Electrical Cabinet
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 RESOLVER/SWITCHES CABLE EM DDC4-400-RK-0709gb.doc... - Page 27 DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 EM DDC4-400-RK-0709gb.doc...
- Page 28 DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 EM DDC4-400-RK-0709gb.doc...
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Page 29: Digital Input And Output For Fitting Into The Electrical Cabinet
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 DIGITAL INPUT AND OUTPUT EM DDC4-400-RK-0709gb.doc... -
Page 30: Time Diagram
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 TIME DIAGRAM EM DDC4-400-RK-0709gb.doc... -
Page 31: Service Serial Connection
DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 SERVICE SERIAL CONNECTION EM DDC4-400-RK-0709gb.doc... - Page 32 DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09 DUPLOMATIC AUTOMAZIONE e-mail: duploaut@duplomatic.com S.p.A. 20025 LEGNANO (MI) - ITALY P.LE BOZZI, 1 Come and visit Duplomatic homepage: DUPLOMATIC TEL. 0331/472111 www.duplomatic.com FAX 0331/455161 AUTOMAZIONE EM DDC4-400-RK-0709gb.doc...
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