Duplomatic DDC1-12-H Series Installation Manual

Sm-turrets

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DUPLOMATIC
SM-TURRETS
CONTROL UNIT DDC1-12-H**/22
CONTROL UNIT DDC1-30/12-H**/20
Software:
SFW062G002, SFW062G003, SFW062G006, SFW062G012, SFW062I238
SFW062I239, SFW062I229, SFW062I245, SFW062I003
INSTALLATION MANUAL
INSTRUCTIONS FOR ELECTRICAL CONNECTIONS OF INTEGRATED CONTROL UNIT
Correspondence between electronic unit code and software
Electronic unit
Code
DDC1-30/12-K20/22
0496053K20
DDC1-30/12-K**/22
0496053K**
DDC1-30/12-K20/22
0496053K20
DDC1-30/12-K**/22
0496053K**
DDC1-12-H20/22
0496006H20
DDC1-12-H20/20
0496006H20
DDC1-12-H20/22
0496006H20
DDC1-12-H20/22
0496006H20
DDC1-12-H**/22
0496006H**
DDC1-12-H16/22
0496006H16
DDC1-12-H16/22
0496006H16
DDC1-12-H16/20
0496006H16
DDC1-12-H16/22
0496006H16
DDC1-12-H**/22
0496006H**
Notes: Software release 'E','F', and 'G' will be replaced by software release 'I'.
6427071-230-en
E.M.6427 RELEASE 7.1 05-03
Software
Turret
SFW062F002
SMA-*-25/2*-*-230
SFW062G002
SFW062I002
SFW062I244
SMA-*-25/2*-*-230
SFW062G012
SMA-*-25/2*-*-230
SFW062I012
SFW062I239
SMA-*-25/2*-*-230
SFW062G003
SMA-*-20/2*-*-230
SFW062I003
SMA-*-20/2*-*-230
SFW062I003
SMA-*-20/2*-*-230
SFW062G006
SMA-*-20/2*-*-230
SFW062I006
SFW062I238
SMA-*-20/2*-*-230
SFW062G003
SMA-*-16/2*-*-230
SFW062I003
SMA-*-16/2*-*-230
SFW062I003
SMA-*-16/2*-*-230
SFW062G006
SMA-*-16/2*-*-230
SFW062I006
SFW062I245
SMA-*-16/2*-*-230
1
Notes
Std. 8/12 positions
8/12 positions high inertia
6 and 12 positions
12 and 24 positions
Std. 8/12 positions
8 and 12 positions (Compatible with
SFW062E003)
8 and 12 positions (Compatible with
SFW062E003)
6 and 12 positions
12 and 24 positions
Std. 8/12 positions
8 and 12 positions (Compatible with
SFW062E003)
8 and 12 positions (Compatible with
SFW062E003)
6 and 12 positions
8 and 16 positions

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Summary of Contents for Duplomatic DDC1-12-H Series

  • Page 1 DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 SM-TURRETS CONTROL UNIT DDC1-12-H**/22 CONTROL UNIT DDC1-30/12-H**/20 Software: SFW062G002, SFW062G003, SFW062G006, SFW062G012, SFW062I238 SFW062I239, SFW062I229, SFW062I245, SFW062I003 INSTALLATION MANUAL INSTRUCTIONS FOR ELECTRICAL CONNECTIONS OF INTEGRATED CONTROL UNIT Correspondence between electronic unit code and software Electronic unit...
  • Page 2: Table Of Contents

    OPERATING FUNCTION N °7: SAFETY DIAGNOSTIC ALARMS AND WARNINGS EXTENDED ALARM DESCRIPTION/TROUBLESHOOTING The information described in this manual may be subject to variations due to technical modifications. DUPLOMATIC S.p.A. reserves the right to modify the contents of this manual without prior notice. 6427071-230-en...
  • Page 3: General Information

    1. GENERAL INFORMATION The Duplomatic control unit is a compact system that controls all functions regarding positioning and driving of the SM* turrets Duplomatic. The interfacing to the lathe is powerful and simplified for an easy installation. Serial line RS232 is set for diagnostic and remote control by PC.
  • Page 4: Technical Caracteristics Of The Control Unit

    DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 CHARACTERISTICS OF THE CONTROL UNIT TYPE DDC1-30/12-K**/22 CHARACTERISTICS OF THE CONTROL UNIT TYPE DDC1-12-H**/20 • Best path research. • External selection of rotation direction. • Automatic reference search. • Parity control on position code. •...
  • Page 5: Electrical Connections

    DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 2. ELECTRICAL CONNECTIONS Refer to the annex diagrams: 1. : wiring diagram for standard turrets. 2. : cables 3. : timings 4. : instructions for RS-232 serial cable SUPPLY POWER SUPPLY 230 VAC 3 Φ...
  • Page 6: I/O Signals

    DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 I/O SIGNALS OUTPUTS TO CNC LOCKED: turret locked. INDEXD: turret in position (can be used to start axis movement). ALBIT1, ALBIT2, ALBIT4: alarms code. OUTPUTS TO ELECTROVALVE EVLOCK: locking valve. EVULCK: unlocking valve. INPUTS FROM CNC PBIT01, PBIT02, PBIT04, PBIT08, (PBIT16): position code bits.
  • Page 7: Connection Box And Terminals Lay-Out

    DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 CONNECTION BOX AND TERMINALS LAY-OUT Name Terminal Name Terminal CM2-FUSE-F2 P10-1 MODE03 P10-21 P10-2 SPAREINP1 P10-22 EVLOCK P10-3 SPDSEL P10-23 EVULCK P10-4 COM 0V P10-24 SPAREOUT1 P10-5 PTABO1 P10-6 PTABO2 CM1-FUSE-F1 P10-7 PTABO3 LOCKED P10-8...
  • Page 8: Interfacing To Cnc

    DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 3. INTERFACING TO CNC OPERATING FUNCTIONS The control unit offers several operating functions (also called MODES). Setting MODE01, MODE02, and MODE03 signals can make the selection of the operating functions. N° OPERATING INPUTS DESCRIPTION FUNCTIONS...
  • Page 9: Operating Functions Description

    DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 OPERATING FUNCTIONS DESCRIPTION AUTOMATIC OPERATING FUNCTIONS (1,2,3) • Set the code of the position required. • Wait until the position code output is stable (it depends on what type of PLC/CNC outputs are used - relay, static…).
  • Page 10 DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 INDEXD SIGNAL The INDEXD signal must be used with the LOCKED signal to detect the end of cycle of the turret and can be ignored once the turret is locked. The INDEXD output goes and stay LOW also when the emergency mode is set and if the three- phase power supply is OFF.
  • Page 11: Operating Function N°0: Emergency / Reset

    DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 OPERATING FUNCTION N°0: EMERGENCY / RESET OPERATING FUNCTION N°0 INPUTS MODE01 MODE02 MODE03 Emergency/reset This operating function has two purposes: 1) Stop all turret movement (EMERGENCY). 2) Acknowledge all alarms, if they are present (RESET).
  • Page 12: Operating Function N°4: Jog

    (It must stay ON for more than 30 ms). Locking and unlocking don’t require PSTART signal. OPERATING FUNCTION N°6: MAINTENANCE Can be used to test the functionality of the control unit with RS232 and a special software for Windows on a PC (SERVICE DUPLOMATIC). 6427071-230-en...
  • Page 13: Operating Function N °7: Safety

    DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 OPERATING FUNCTION N °7: SAFETY The standard behaviour of the turret can be changed in order to allow the turret to work even if there are problems mainly on proximity switches. WARNING: all the functions are intended to be used only in case of effective problems.
  • Page 14 DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 (6) In this case a slow SSI - like protocol (Serial Synchronous Interface) is enabled using the ALBITs outputs. SIGNAL READY CLOCK DATA ALBIT1 ALBIT2 ALBIT4 OUTPUT The READY signal is independent an is ON if the turret is OK.
  • Page 15: Diagnostic

    Power off causes the reset of the active alarm. A better identification of the alarm codes is possible by a PC with RS232 interface and a Duplomatic diagnostic software. available Please refer to the EXTENDED ALARM DESCRIPTION to get a more complete description of the alarm and to have information about troubleshooting.
  • Page 16: Extended Alarm Description/Troubleshooting

    DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 EXTENDED ALARM DESCRIPTION/TROUBLESHOOTING ALARM Description CODE Fault in internal supply: check the 230 V auxiliary supply. Drop on the Three-Phase voltage during tool change. Check the Three-Phase voltage. (only SW rel I) Overvoltage: - Check all external three-phase supplies.
  • Page 17 -the 24 V DC supply is delayed for more than 500 ms in respect of the 230 V AC auxiliary supply (the configuration has not been loaded correctly). Note: the code number is memorised by the control unit and can be read with a Duplomatic diagnostic software installed on a PC with the RS232 interface.
  • Page 18 DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 6427071-230-en...
  • Page 19 DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 6427071-230-en...
  • Page 20 DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 6427071-230-en...
  • Page 21 DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 6427071-230-en...
  • Page 22 DUPLOMATIC E.M.6427 RELEASE 7.1 05-03 DUPLOMATIC AUTOMAZIONE e-mail: hS-889@163.com S.p.A. 20025 LEGNANO (MI) - ITALY P.LE BOZZI, 1 Come and visit Duplomatic homepage: DUPLOMATIC TEL.+(86) 0512-55177726 www. hS889.com FAX. _ + (86 )0512-55177725 AUTOMAZIONE 6427071-230-en...

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