ATI Technologies QC-40 Manual
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ATI Technologies QC-40 Manual

Tool changer teaching aid assemblies
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Tool Changer Teaching Aid Assemblies
QC-40, QC-110, QC-160, QC-210, QC-213, QC-310,
QC-510, and QC-1210
Manual
Document #: 9610-20-1419
Engineered Products for Robotic Productivity
Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com

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Summary of Contents for ATI Technologies QC-40

  • Page 1 Tool Changer Teaching Aid Assemblies QC-40, QC-110, QC-160, QC-210, QC-213, QC-310, QC-510, and QC-1210 Manual Document #: 9610-20-1419 Engineered Products for Robotic Productivity Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com...

  • Page 2: Foreword

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 Foreword This manual contains basic information applicable to all ATI robotic Tool Changers. Certain Tool Changer models have their own manuals that contain more detailed information. Also, additional information about electrical, pneumatic, fluid, high-power and high-current modules and other options are available in other manuals and documents.

  • Page 3: Table Of Contents

    Serviceable Parts ........................16 Tool Teaching Aid Serviceable Parts ..................16 7. Specifications ......................... 17 Drawings ..........................18 QC-40 Teaching Aid Assembly ....................18 QC-110 Teaching Aid Assembly ....................19 QC-160 Teaching Aid Assembly ....................20 QC-210 Teaching Aid Assembly ....................21 QC-213 Teaching Aid Assembly ....................

  • Page 4: Glossary

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 Glossary Definition Term Hardened steel ring in the Tool Plate that is engaged by the locking balls during the Bearing Race locking process. End-Effector Tool used by the robot to perform a particular function. A pneumatic driven device that draws the Master and Tool plates together and secures the plates in a fail-safe locked condition, until the mechanism is unlocked.

  • Page 5: General Safety Guidelines

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 1.2 General Safety Guidelines Prior to purchase and installation, the customer should verify that the Tool Changer selected is rated for the maximum loads and moments expected during operation. Refer to product specifications section in each module of this manual or contact ATI for assistance.

  • Page 6: Safety Precautions

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 1.3 Safety Precautions WARNING: Remove all temporary protective materials (caps, plugs, tape, etc.) on locking face of Tool Changer and modules prior to operation. Failure to do so will result in damage to Tool Changers, modules, and end-of-arm tooling and could cause injury to personnel.

  • Page 7: Product Overview

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 2. Product Overview The ATI robot Teaching Aids are to be used with the following ATI No-Touch™ locking Tool Changers: QC-110, QC‑160, QC‑210, QC‑213, QC‑310, QC‑510, and QC‑1210. With the Teaching Aids, a user requires less time to program the robot to pick up and drop off customer tooling and ensure optimal X, Y, and Z alignment.
  • Page 8 Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 Figure 2.2—Teaching Aid Assemblies QC-110 Master Teaching Aid Assembly 9005-20-2328 QC-40 Master Teaching Aid Assembly 9005-20-8801 QC-110 Tool Teaching Aid Assembly QC-40 Tool 9005-20-2329 Teaching Aid Assembly 9005-20-8803 (3) 6-32 x 3/8" Flat Head...

  • Page 9: Installation And Alignment Procedure

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 3. Installation and Alignment Procedure On the Master Teaching Aid, there are labels with abbreviated installation and alignment instructions. To install and align a Teaching Aid, complete the following procedure: 1. Place the Tool plate in the tool stand. Robot programs should be written with the Tool plate resting in the Tool stand.
  • Page 10 Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 4. Verify the Tool Changer locking mechanism is in the Unlocked position. DANGER: The gap between the Master and Tool sides are pinch points. Physical contact in these pinch points will result in serious or permanent injury to personnel. Prevent all personnel from placing any body part or clothing in the gap, especially during actuation of the locking mechanism.
  • Page 11 Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 8. Position the Master plate directly over and parallel to the Tool plate. Align the Master and Tool flats; for example: the ‘A’ flat on the Master plate is aligned with the ‘A flat’ on the Tool plate. Figure 3.3—Positioning the Master plate towards the Tool plate Master Teach Aid Flat IDs must...
  • Page 12 Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 11. Support the Master side Teaching Aid, and unlock the Tool Changer. 12. Remove the Master and Tool Teaching Aids from the Tool Changer. NOTICE: • Refer to the applicable Tool Changer manual for the maximum recommended offsets. •...

  • Page 13: Maintenance

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 4. Maintenance WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical, air, water, etc.) are turned off, pressurized connections are purged and power is discharged from circuits in accordance with the customer specific safety practices and policies.

  • Page 14: Troubleshooting And Service Procedures

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 5. Troubleshooting and Service Procedures Troubleshooting and service information to help identify symptoms and resolve problems are available in the following sections. WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g.

  • Page 15: Service Procedures

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 5.2 Service Procedures Instructions for component replacement and adjustment are in the following section. 5.2.1 Adjustment or Installation of Magnets in Tool Teaching Aid Assembly Parts required: Refer to Section 6.1—Tool Teaching Aid Serviceable Parts.

  • Page 16: Serviceable Parts

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 6. Serviceable Parts 6.1 Tool Teaching Aid Serviceable Parts Figure 6.1—Tool Teaching Aid Plate (QC-210 Shown) Table 6.1—Tool Teaching Aid Plate QC-40 ITEM NO. PART NUMBER DESCRIPTION Magnet, 0.625’’ x .18’’ K&J Magnets MMS-H-A 3710-20-3484...

  • Page 17: Specifications

    Stack Height 6061-T6 1.6 lb 9120-40-TEACH QC-40 Teaching Aids 1.5 in (40 mm) Aluminum (0.74 kg) 6061-T6 9005-20-8801 QC-40 Master Side Teaching Aid Aluminum 6061-T6 9005-20-8803 QC-40 Tool Side Teaching Aid Aluminum 6061-T6 5.9 lb 9120-110-Teach QC-110 Teaching Aids 2.2 in (55 mm) Aluminum (2.68 kg)

  • Page 18: Drawings

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 8. Drawings 8.1 QC-40 Teaching Aid Assembly P innacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com...

  • Page 19: Qc-110 Teaching Aid Assembly

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 8.2 QC-40 Teaching Aid Assembly Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com...

  • Page 20: Qc-160 Teaching Aid Assembly

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 8.3 QC-160 Teaching Aid Assembly P innacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com...

  • Page 21: Qc-210 Teaching Aid Assembly

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 8.4 QC-210 Teaching Aid Assembly Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com...

  • Page 22: Qc-213 Teaching Aid Assembly

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 8.5 QC-213 Teaching Aid Assembly P innacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com...

  • Page 23: Qc-310 Teaching Aid Assembly

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 8.6 QC-310 Teaching Aid Assembly Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com...

  • Page 24: Qc-510 Teaching Aid Assembly

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 8.7 QC-510 Teaching Aid Assembly P innacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com...
  • Page 25 Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com...

  • Page 26: Qc-1210 Teaching Aid Assembly

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 8.8 QC-1210 Teaching Aid Assembly P innacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com...
  • Page 27 Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 Pinnacle Park • 1041 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati-ia.com...

  • Page 28: Terms And Conditions Of Sale

    Manual, Robotic Tool Changer Teaching Aids Document #9610-20-1419-07 9. Terms and Conditions of Sale The following Terms and Conditions are a supplement to and include a portion of ATI’s Standard Terms and Conditions, which are on file at ATI and available upon request. ATI warrants to Purchaser that robotic Tool Changer products purchased hereunder will be free from defects in material and workmanship under normal use for a period of three (3) years from the date of shipment.

This manual is also suitable for:

Qc-110Qc-160Qc-210Qc-213Qc-310Qc-510 ... Show all

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