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ATI Technologies QC-201 Manual

Tool changer
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Manual, Tool Changer, QC-201
Document #9620-20-B-201 Base Tool Changer-12
B. Base Tool Changer ...................................................................................................... 2
QC-201-Robotic Tool Changer ...................................................................................... 2
1.  Product Overview .......................................................................................................... 2 
1.1  Master Plate Assembly ......................................................................................... 2 
1.2  Tool Plate Assembly ............................................................................................. 3 
2.  Installation ..................................................................................................................... 3 
2.1  Master Interface .................................................................................................... 3 
2.2  Tool Interface ........................................................................................................ 4 
2.3  Tool Stand Design ................................................................................................ 5 
2.3.1  Tool Locating Features ............................................................................. 6 
2.3.2  Tool Stand Sensors .................................................................................. 7 
2.4  Pneumatic and Electrical Connections ................................................................. 7 
3.  Operation ....................................................................................................................... 8 
3.1  Coupling Sequence .............................................................................................. 8 
3.2  Fail-Safe Operation .............................................................................................. 9 
3.3  Uncoupling ............................................................................................................ 9 
4.  Maintenance ................................................................................................................ 10 
4.1  Preventive Maintenance ..................................................................................... 10 
4.2  Cleaning, Lubrication, Adjustment and Replacement ......................................... 12 
5.  Troubleshooting .......................................................................................................... 14 
6.  Recommended Spare Parts ....................................................................................... 14 
7.  Specifications .............................................................................................................. 15 
8.  Drawings ...................................................................................................................... 16 
8.1  QC-201 Master Plate Assembly ......................................................................... 16 
8.2  QC-201 Tool Plate Assembly ............................................................................. 17 

Pinnacle Park
1031 Goodworth Drive

Table of Contents

Pins (Master Plate). ................................................................................ 12 
(Tool Plate). ............................................................................................ 13 
Apex, NC 27539
Tel: 919.772.0115
B - 1
Fax: 919.772.8259
www.ati-ia.com
 
 
Email: info@ati-ia.com

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Summary of Contents for ATI Technologies QC-201

  • Page 1: Table Of Contents

    (Tool Plate)..................... 13  5.  Troubleshooting ......................14  6.  Recommended Spare Parts ..................14  7.  Specifications ......................15  8.  Drawings ........................16  8.1  QC-201 Master Plate Assembly ................. 16  8.2  QC-201 Tool Plate Assembly ................17     ...

  • Page 2: Base Tool Changer

    On the QC-201, one G3/8 connection is available to supply pneumatic pressure to the Tool Plate through a self-sealing port. This port is internally configured to supply pneumatic pressure for coupling and uncoupling the tool changer.

  • Page 3: Tool Plate Assembly

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 1.2 Tool Plate Assembly The Tool Plate includes an anodized aluminum body and a hardened stainless steel bearing race. (See Figure 1.2) The Tool Plate has (4) flat sides for mounting of optional modules.

  • Page 4: Tool Interface

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 Robot Arm Mounting Bolts Boss S.I.P. Dowel Locating QC-201 Master Assembly QC-151 Master Assembly with PV1 and DE45 with PV1 and DE45 Modules Modules Modules QC-201 Tool Assembly QC-151 Tool Assembly...

  • Page 5: Tool Stand Design

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 2.3 Tool Stand Design CAUTION: Tool stand design is critical to proper operation of the Tool Changer. Improperly designed tool stands can cause misalignments that will cause jamming and/or excessive wear of Tool Changer components.

  • Page 6: Tool Locating Features

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 Cocking Offset (About X and Y) X, Y and Z Offset Figure 2.2—Offset Definitions X and Y Offset Cocking Offset Twisting Offset No-Touch Zone Model Z Offset (Max)* (Max)† (Max) (Max)

  • Page 7: Tool Stand Sensors

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 2.3.2 Tool Stand Sensors It is highly suggested that the customer provide a sensor that detects the presence of a properly seated tool in the tool stand. The sensor may be used prior to coupling to ensure there is a tool properly seated in the stand.

  • Page 8: Operation

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 3. Operation The Master locking mechanism is pneumatically driven to couple and uncouple with the bearing race on the Tool Plate. The Master Plate utilizes air ports from a control module to provide lock and unlock pressure to the locking mechanism.

  • Page 9: Fail-Safe Operation

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 The Locked signal should read “on” (true) and the Unlocked signal should read “off” (false). If the locking mechanism has been actuated and both the Locked and Unlocked signals are read as “off”...

  • Page 10: Maintenance

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 4. Maintenance ATTENTION: The cleanliness of the work environment strongly influences the trouble-free operation of the changer. The dirtier the environment, the greater the need for protection against debris. Protection of the entire EOAT, the master, the tool and all of the modules may be necessary.
  • Page 11 Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 Tool Change Inspection Application(s) Frequency Schedule General Usage > 1 per minute Weekly Material Handling Docking Station Monthly < 1 per minute Welding/Servo/ Deburring, Foundry Weekly Operations (Dirty Environments) Checklist Balls/Alignment Pins/Holes/Bearing Race Inspect for lubrication and wear.

  • Page 12: Cleaning, Lubrication, Adjustment And Replacement

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 4.2 Cleaning, Lubrication, Adjustment and Replacement 4.2.1 Cleaning and Lubrication of the Locking Mechanism and Alignment Pins (Master Plate). The locking mechanism must be in the unlock state before cleaning. Use a clean rag to thoroughly remove the existing lubricant and debris from the balls, the male coupling, the cam and the alignment pins.

  • Page 13: Cleaning The Locking Mechanism And Alignment Pin Bushings (Tool Plate)

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 Apply a liberal coating of lubricant to the balls, the male coupling (inside and out), and the alignment pins. 4.2.2 Cleaning the Locking Mechanism and Alignment Pin Bushings (Tool Plate). 1. Use a clean rag to thoroughly remove the any lubricant and debris from the bearing race and the bushings.

  • Page 14: Troubleshooting

    Verify that the Master and Tool are within the specified No- Touch zone when attempting to lock. 6. Recommended Spare Parts Assembly Part Number Description 9120-201NM-0000-0000- Complete QC-201 Master Plate, No Options Master Plate 0000 8590-9909999-08 PNP Proximity Sensor 9005-20-1060 Alignment Pin Assembly...

  • Page 15: Specifications

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 7. Specifications Master and Tool Plates Suggested Payload Limit 450lbs The mass attached to the tool changer. (204kg) Operating Temperature Range -20 to 150 (-30 to 66 Operating Pressure Range 60–100psi Locking mechanism supply pressure (4.1-6.9bar)

  • Page 16: Drawings

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 8. Drawings 8.1 QC-201 Master Plate Assembly       Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com B - 16...

  • Page 17: Qc-201 Tool Plate Assembly

    Manual, Tool Changer, QC-201 Document #9620-20-B-201 Base Tool Changer-12 8.2 QC-201 Tool Plate Assembly       Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: info@ati-ia.com B - 17...

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