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Summary of Contents for ATI Technologies QC-210
- Page 1 Tool Changer Teaching Aids, Third Generation Manual Document #: 9610-20-3370 Engineered Products for Robotic Productivity Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati-ia.com • Email: info@ati-ia.com...
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Page 2: Foreword
Manual, Robotic Tool Changer Third Generation Teaching Aids Document #9610-20-3370-02 Foreword This manual contains basic information applicable to all ATI robotic Tool Changers. Certain models have their own manuals that contain more detailed information. Also, additional information about electrical, pneumatic, fluid, high- power and high-current modules and other options are available in other manuals and documents. -
Page 3: Table Of Contents
Tool Teaching Aid Serviceable Parts ..................15 7. Specifications ......................... 15 Drawings ..........................16 QC-210 Teaching Aid Assembly ....................16 Terms and Conditions of Sale ....................17 Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 •... -
Page 4: Glossary
Manual, Robotic Tool Changer Third Generation Teaching Aids Document #9610-20-3370-02 Glossary Definition Term Hardened steel ring in the Tool plate that is engaged by the locking balls during the locking Bearing Race process. The half of the Tool Changer that is mounted to a robot. The Master plate contains the Master Plate locking mechanism. -
Page 5: Safety
Manual, Robotic Tool Changer Third Generation Teaching Aids Document #9610-20-3370-02 1. Safety The safety section describes general safety guidelines to be followed with this product, explanations of the notifications found in this manual, and safety precautions that apply to the product. More specific notifications are imbedded within the sections of the manual where they apply. -
Page 6: Safety Precautions
Manual, Robotic Tool Changer Third Generation Teaching Aids Document #9610-20-3370-02 1.3 Safety Precautions DANGER: The gap between the Master and Tool sides as well as the gap between the Master plate and Master side teaching aid are pinch points. Physical contact in these pinch points will result in serious or permanent injury to personnel. -
Page 7: Product Overview
Teaching Aids, the Tool Changer Master plate locking mechanism can be locked or unlocked, when installing the Teaching Aid to the Master plate. Magnets secure the Teaching Aid to the flange of the Master plate male coupling. Figure 2.1—Master Side Teaching Aid (QC-210 Shown) Master Side Teaching Aid (QC-210 Shown) -
Page 8: Tool Side Teaching Aid
The Tool Side Teaching Aid is a red, aluminum body. (2) location bosses fit into the Tool plate alignment bushings. Magnets attach to the Tool plate interior race and secure the Teaching Aid to the Tool plate. Figure 2.2—Tool Side Teaching Aid (QC-210 Shown) (2) Location Boss... -
Page 9: Installing And Aligning (Tool Changer Set-Up)
3. Mount the Tool Side Teaching Aid over the Tool plate by inserting the (2) locating bosses into the alignment bushings. The magnets in the Teaching Aid attach to the Tool plate. Figure 3.1—Tool Teaching Aid Installation (QC-210 Shown) Flat A (Label) on the... - Page 10 5. Mount the Master Side Teaching Aid to the Tool Changer Master plate by inserting the alignment pins into the corresponding holes in the Teaching Aid. The magnets secure the Teaching Aid to the Master plate. Figure 3.2—Master Side Teaching Aid Installation (QC-210 Shown) Robot and...
- Page 11 Table 3.1—Calculating the Correct “Pick-Up” Coordinate Teaching Aid Formula for “Pick-Up” Coordinate (QC-210) 9120-210-TEACH3 ‘Z’ Pick-up Coordinate = (‘Z’ coordinate from Step 9)-(50 mm) Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 •...
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Page 12: Maintenance
Manual, Robotic Tool Changer Third Generation Teaching Aids Document #9610-20-3370-02 4. Maintenance WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless the Tool is safely supported or placed in the tool stand, all energized circuits (e.g. electrical, air, water, etc.) are turned off, pressurized connections are purged and power is discharged from circuits in accordance with the customer’s safety practices and policies. -
Page 13: Service Procedures
Manual, Robotic Tool Changer Third Generation Teaching Aids Document #9610-20-3370-02 5.2 Service Procedures The following procedures provide instructions for component replacement and adjustment. 5.2.1 Replacing Magnets Parts required: Refer to Section 6—Serviceable Parts ® Supplies required: Loctite Primer 7649 and Loctite 262, 3/32 (for 4-40 Socket Head Cap Screw), torque wrench 1. -
Page 14: Serviceable Parts
Part Number Description Master Side Teaching Aid Assembly, 3rd 9005-20-8660 Generation 3700-20-10468 Master Side Teaching Aid, 3rd Generation QC-210 4-40 x 1 Socket Head Cap Screw, 3500-1010100-21 Stainless Steel Magnet, 0.625” x 0.18” K&J Magnets 3710-20-3484 MMS-H-A Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 •... -
Page 15: Tool Teaching Aid Serviceable Parts
Table 7.1—Teaching Aid Specifications Part Number Description Weight Stack Height 9120-210-TEACH3 QC-210 Teaching Aids 4.26 lb (1.93 kg) 50 mm (1.97 in) Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • • Email: www.ati-ia.com... -
Page 16: Drawings
Manual, Robotic Tool Changer Third Generation Teaching Aids Document #9610-20-3370-02 8. Drawings 8.1 QC-210 Teaching Aid Assembly Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • • Email: www.ati-ia.com info@ati-ia.com... -
Page 17: Terms And Conditions Of Sale
Manual, Robotic Tool Changer Third Generation Teaching Aids Document #9610-20-3370-02 9. Terms and Conditions of Sale The following Terms and Conditions are a supplement to and include a portion of ATI Standard Terms and Conditions, which are on file at ATI and available upon request. ATI warrants to Purchaser that robotic Tool Changer products purchased hereunder will be free from defects in material and workmanship under normal use for a period of three (3) years from the date of shipment.
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