Kasei KZ-4000TP-PRO-2S Operator's Manual

Kasei KZ-4000TP-PRO-2S Operator's Manual

2 in 1 tea pruner cum brush cutter

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OPERATOR'S MANUAL
KZ-4000TP-PRO-2S
2 in 1 Tea Pruner Cum Brush Cutter
Original Instructions
CAUTION: • Read all precautions and instructions in this manual before using this product.
Keep this manual for future reference. • Product may vary slightly from picture.

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  • Page 1 OPERATOR’S MANUAL KZ-4000TP-PRO-2S 2 in 1 Tea Pruner Cum Brush Cutter Original Instructions CAUTION: • Read all precautions and instructions in this manual before using this product. Keep this manual for future reference. • Product may vary slightly from picture.
  • Page 2: Table Of Contents

    CONTENTS INTRODUCTION/TECHNICAL DATA GRAPHIC WARNINGS SAFETY RULES & PRECAUTIONS DESCRIPTION ASSEMBLY RULES FOR SAFE OPERATION CUTTING WITH A BLADE FUEL& 0IL MIXTURE PREPARING FOR OPERATIONS OPERATIONS MAINTENANCE & CARE TRANSPORT, HANDLING/EXTENDED STORAGE TROUBLE SHOOTING TROUBLESHOOTING GUIDE...
  • Page 3 INTRODUCTION Thank you for your purchasing the brush cutter of our Company. The present manual explains how to handle the brush cutter well. Before using it, please read this operator’s manual carefully, operate the machine correctly and engage in your task with safely. By the way, due to changes of specifications, all details of your machine may not agree with this manual.
  • Page 4: Graphic Warnings

    GRAPHIC WARNINGS Because a trimmer/cutter is a high-speed, fast cutting power tool, special safety precaution must be observed to reduce the risk of personal injury. Read this manual carefully. Be familiar with the controls and the proper use of the unit. Know how to shut it off, and how to unhook a harnessed unit quickly. This graphic accompanied by the words warning and danger calls attention to an act of a condition which can lead to serious injury.
  • Page 5: Safety Rules & Precautions

    SAFETY RULES & PRECAUTIONS Proper safety precautions must be observed. Like all power equipment this unit must be handled carefully. Do not expose yourself or others to danger. Follow these general rules. Do not permit others to use this machine unless they are thoroughly responsible and have read, and understand the machine manual and are trained in its operation.
  • Page 6 • Do not use this type of machine for sweeping away debris. • Do not use the unit when you are tired, ill or under the influence of medication, drugs or alcohol. • Use nylon cutting head which is free of damage. If a stone or any other obstacle is hit, stop the engine and check the nylon cutting head.
  • Page 7 • Before proceeding to adjust or repair the machine, be sure to stop the engine and detach the spark plug cap from the spark plug. • When the machine is placed in storage for a long time, drain fuel from the fuel tank and carburetor, clean the parts, move the machine to a safe place and confirm that the engine is cooled down.
  • Page 8: Description

    DESCRIPTION SAFETY MANUAL included with unit. Read before operating and keep for future reference to learn proper, safe operating techniques. 1. BLADE Circular blade for grass, weed or brush cutting applications. Harness, metal shield and U-Handles required for blade operation. 2.
  • Page 9: Assembly

    ASSEMBLY INSTALLING PLASTIC SHIELD Install the safety cover on the shaft with the safety cover bracket and the screws provided. Tighten the screws after setting the safety cover bracket at the appropriate position. INSTALLING HANDLE Install handle in bracket. Position handle in a comfortable operating position and tighten four M5xl6screws.
  • Page 10: Rules For Safe Operation

    RULES FOR SAFE OPERATION danger zone wear eye protection from thrown WARNING DANGER objects. If the unit must be used where there are unprotected people, operate at a low throttle speed All models trinuners and brushcutters can to reduce the risk of thrown objects. throw Move the stop switch to “stop”...
  • Page 11: Cutting With A Blade

    CUTTING WITH A BLADE SCYTIITNG WEEDS. This is cutting by swinging the blade in a level arc. It can quickly clear areas of field grass and weeds. Scything should not be used to cut large, tough weeds or woody growths. NOTE Do not use a brush blade to cut trees which exceed a diameter of 112 to 3/4 inches.
  • Page 12 FUEL & OIL MIXTURE • Never fill the fuel tank to the very top. • Never add fuel to the tank in a closed non-ventilated area. • Do not add fuel to this unit close to an open fire or sparks. •...
  • Page 13: Preparing For Operations

    PREPARING FOR OPERATIONS When mixing gasoline with two cycle engine oil, use only gasoline which contains no ethanol or methanol(types of alcohol). this will help to avoid possible damage to engine fuel lines and other engine parts. Do not mix gasoline and oil directly in the engine fuel tank. IMPORTANT:Failure to follow proper fuel mix instructions may cause damage to the engine.
  • Page 14: Operations

    OPERATIONS ENGINE STARTING AND STOPPING PROCEDURES STARTING COLD ENGINE Move the ignition switch to “START” position. Give a gentle push on the primer pump repeatedly (7-1Otimes) until fuel comes into the primer pump. Pull the chock lever up to close choke Move the throttle trigger and keep it in position with the throttle lock (if present).
  • Page 15: Maintenance & Care

    MAINTENANCE & CARE AIR FILTER • Accumulated dust in the air filter will reduce engine efficiency. Increase fuel consumption and allow abrasive particles to pass into the engine. • Remove the air filter as often as necessary to maintain in a clean condition. Light surface dust can readily be removed by tapping the filter.
  • Page 16: Trouble Shooting

    TROUBLE SHOOTING • Clean or replace the plug if fouled with heavy oily deposits. • Replace the plug if the center electrode is worn rounded at the end. • Spark gap 0.6-0.7mm(.023”028”) • Fastening torque= 145-155kg.cm(125-135in.lb) TRANSPORT, HANDLING • Blade guard should be installed when transport, handing of the unit.
  • Page 17: Troubleshooting Guide

    TROUBLESHOOTING GUIDE 1. FAILURE TO START symptom probable cause remedy fuel these is no fuel in tank add fuel in tank system spark fuel filter obstruct clean fuel filter abnormality plug fuel is too dirty instead fuel spark there is water in fuel instead fuel fuel cylinder...
  • Page 18 TROUBLESHOOTING GUIDE 2. LOW OUTPUT symptom probable cause remedy flameout when speedup fuel filter obstruct, clean fuel filter, clean fuel fall short of fuel road adjust carburetor the smoke is thin, carburetor muffler fouled with oily clean the oily deposits spout backward deposit compress press is shortage...
  • Page 19 TROUBLESHOOTING GUIDE 4. THE ENGINE SUDDENLY STOPPED probable cause remedy fuel is use up add fuel spark plug fouled with oily deposits and short clean the oily deposits connect circuit high voltage wire fall off...
  • Page 20 ENGINE DIAGRAM OF KASEI-TEA PRUNER-KZ-4000TP-PRO-2S...
  • Page 21 ENGINE SPARE PARTS LIST OF KASEI-TEA PRUNER-KZ-4000TP-PRO-2S S.N. Part No. Part Name S.N. Part No. Part Name KZ-4000TP-E1 Bearing 6202/P4 KZ-4000TP-E29 Screw M5 x 20 KZ-4000TP-E2 Oil seal KZ-4000TP-E30 Muffler ass’y KZ-4000TP-E3 Crank case F KZ-4000TP-E31 Nut MIOxl. 25 KZ-4000TP-E4...
  • Page 22 KZ-4000TP-PRO-2S TRANSMISSION DIAGRAM & SPARE PARTS LIST S.N. PART NO. PART NAME KZ-4000TP-AT Gear Case Ass’ y KZ-4000TP-AT1 Stop Ring 28 KZ-4000TP-AT2 Stop Ring 12 KZ-4000TP-AT3 Bearing 6001-2RS/P6 KZ-4000TP-AT4 Bearing 6001/P6 KZ-4000TP-AT5 Pinion KZ-4000TP-AT6 Screw M5X20 KZ-4000TP-AT7 Screw M5X 12...
  • Page 23 KZ-4000TP-PRO-2S TRANSMISSION DIAGRAM & SPARE PARTS LIST S.N. PART NO. PART NAME KZ-4000TP-CT Clutch Comp. KZ-4000TP-CT1 Clutch Drum Comp. KZ-4000TP-CT2 Stop Ring 35 KZ-4000TP-CT3 Bearing 6202- 2RS/P5 KZ-4000TP-CT4 Stop Ring 15 KZ-4000TP-CT5 Clutch Case KZ-4000TP-CT6 Bolt M6X20 KZ-4000TP-CT7 Rubber KZ-4000TP-CT8...
  • Page 24 KZ-4000TP-PRO-2S TRANSMISSION DIAGRAM & SPARE PARTS LIST S.N. PART NO. PART NAME KZ-4000TP-ET Safety Guard Comp. KZ-4000TP-ET1 Screw M6x20 KZ-4000TP-ET2 Safety Guard Press Plank KZ-4000TP-ET3 Safety Guard Bracket KZ-4000TP-ET4 Screw M6xl6 KZ-4000TP-ET5 Safety Guard S.N. PART NO. PART NAME KZ-4000TP-FT Lever Ass’y...
  • Page 25 KZ-4000TP-PRO-2S TRANSMISSION DIAGRAM & SPARE PARTS LIST S.N. PART NO. PART NAME KZ-4000TP-GT Harness Ass’y KZ-4000TP-HT Blade KZ-4000TP-IT Wire Clamp Band S.N. PART NO. PART NAME KZ-4000TP-JT Holder Ass’y KZ-4000TP-JT1 Harness Clamp KZ-4000TP-JT2 Clamp KZ-4000TP-JT3 Screw M5X20 KZ-4000TP-JT4 Nut M5...
  • Page 26 INSPECTION & MAINTENANCE For safety use, make sure the machine is cleaned every three-months. Before working, make sure to inspect the filter and the nozzle,and ensure there is no impurity. After working, make sure there is no water in the pump and the hose. If the machine needs to be repaired in the guarantee period, please return the machine to the shop.
  • Page 27 Purchaser’s Name & Address Date of Delivery Dealer’s Office Seal Product Name 2 in 1 Tea Pruner Cum Brush Cutter KZ-4000TP-PRO-2S Product Serial No. Dealer Sign Customer Sign. Invoice / DN No. I/We accept the terms and conditions of Warranty as in the Warranty Card.
  • Page 28 1. LIMITED WARRANTY PERIOD : For a period of six months from the date of Sale / delivery of the product which ever is earlier. 2. LIMITED WARRANTY OBLIGATION : Replacement of defective part(s) by authorized dealer are free of charges. If found defective by reasons of defective material / poor workmanship, parts will be replaced and there will be no value re-imbursement.
  • Page 29 1st Free Service Coupon ISO 9001-2008 CERTIFIED COMPANY FREE SERVICE COUPON (30 Days / 20 hrs (Which ever is earlier) Model KZ-4000TP-PRO-2S 2 in 1 Tea Pruner Cum Brush Cutter PDI Date Serial Number Service No. Purchase bill no. Date Dealer’s Office Seal &...
  • Page 30 Small Maintenance. Big Savings. Small Maintenance. Big Savings. Small Maintenance. Big Savings.
  • Page 32 Multi-products, multi-applications Imported & Marketed by RATNAGIRI IMPEX PVT LTD Annapurna House, #1/1G, 7th Cross, New Guddadahalli Mysore Road, Bangalore-560 026 Customer Care: 1800-425-3036 email: info@ratnagiriimpex.com www.ratnagiriimpex.com AN ISO 9001:2015 CERTIFIED COMPANY...

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