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OPERATOR'S MANUAL
KZ-4000BC
PRO-2S
BRUSH CUTTER
With
Japan
Walbro
carburator
Original Instructions
CAUTION:
- R e a d a l l p r e c a u t i o n s a n d
instructions in this manual before
using this product. Keep this
manual for future reference.
-Product may vary slightly from
picture.

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Summary of Contents for Kasei KZ-4000BC-PRO-2S

  • Page 1 OPERATOR'S MANUAL KZ-4000BC PRO-2S BRUSH CUTTER Original Instructions CAUTION: - R e a d a l l p r e c a u t i o n s a n d instructions in this manual before using this product. Keep this With manual for future reference.
  • Page 2: Table Of Contents

    CONTENTS FIGURE..................1 INTRODUCION…………………...........5 MEANINGS OF SYMBOLS............6 SAFETY RULES & PRECAUTIONS...........7 DESCRIPTION................9 ASSEMBLY..................10 RULES FOR SAFE OPERATION..........12 OPERATING PROCEDURES............13 CUTTING WITH A NYLON HEAD..........15 CUTTING WITH A BLADE............16 MAINTENANCE................17 TROUBLESHOOTING ..............20...
  • Page 7: Introducion

    The machine is only intended to be used to cut frutex, or soft vegetation. Model KZ-4000BC-PRO-2S Engine Displacement (cm ) 39,8...
  • Page 8: Meanings Of Symbols

    MEANINGS OF SYMBOLS NOTE: Some units do not carry them. Symbols WARNING The following show symbols used for the machine. Be sure that you understand their meaning before use. It is important that you read, fully On/Start START understand and observe the following safety precautions and warnings.
  • Page 9: Safety Rules & Precautions

    SAFETY RULES & PRECAUTIONS ○ Proper and safety precautions must be observed. Serious injury to the operator or bystanders could Like all power equipment this unit must be result as well as damage to the machine. handled carefully. DO NOT EXPOSE YOURSELF Inspect the area to be cut and remove all debris OR OTHERS TO DANGER .
  • Page 10 that the operator stops the engine. Be careful phenomenon, which affects the fingers of certain not to startle or distract the operator which can individuals may be brought about by exposure cause an unsafe situation. to vibration and cold. Exposure to vibration and ○...
  • Page 11: Description

    DESCRIPTION Since this manual covers several models, there may be some diff erence between pictures and your unit. Use the instructions that apply to your unit. 1. Fuel cap 2. Throttle lever 3. Starter handle 4. Blade guard 5. Cutting attachment 6.
  • Page 12: Assembly

    ASSEMBLY Drive shaft to engine (Fig. 1) Installation of blade guard (Fig. 8) Loosen tube locking bolt (1) about ten turns so The guard bracket already mounted to the drive that the bolt point will not obstruct drive shaft tube shaft tube.
  • Page 13 WARNING For outstanding performance and reliability, For nylon heads, use only flexible, non-metallic always use Kasei nylon cutting line. Never use wire or other materials that could become a line recommended by the manufacturer. Never use wire or wire ropes. They can break off and dangerous projectile.
  • Page 14: Rules For Safe Operation

    RULES FOR SAFE OPERATION NOTE All models trimmers and brushcutters can throw small stone,metal or small objects as well as the material being cut. Read these"Rules for Safe Operation"with care. Follow the instructions in your operator's manual. Read the operator's manual carefully. Be thor-oughly familiar with the controls and proper use of the unit.
  • Page 15: Operating Procedures

    Use genuine two-cycle oil or use a mix ○ between 25:1 to 50:1, please consult the oil then the safety trigger. This will lock the throttle in bottle for the ratio or Kasei Authorized starting position. Service Centers. 3. Set choke lever (21) to START position (closed) If genuine oil is not available, use an anti- ○...
  • Page 16 This reaction is called blade thrust. As a result, attachment and remove them. the operator may lose control of the unit which NOTE may cause serious or fatal injury. Blade thrust If you pull the emergency release pinch without is more likely to occur in areas where it is diffi holding the machine, the machine will fall to cult to see the material to be cut.
  • Page 17: Cutting With A Nylon Head

    CUTTING WITH A NYLON HEAD Line head rotates in a CLOCKWISE direction.The slowly until the grass is cut right up the barrier,but CUT-OFF KNIFE will be on the right side of the do not jam(overfeed )the line into the barrier.If debris shield.
  • Page 18: Cutting With A Blade

    WARNING back towards you even if it ricochets off the hard surface. Although the picture shows how to edge Do not trim in any area where there are and scalp every oprator must find for himself strands of fencing wire. Wear protective safety the angles which suits his body size and cutting protecting, Do not cut where you cannot see situation.
  • Page 19: Maintenance

    Squeeze, do not wring, away excess If the cutting attachment still rotates after idle water and allow element to air dry. speed adjustment, contact Kasei Authorized Service Centers. NOTE NOTE If element is hard due to excessive dirt buildup, replace it.
  • Page 20 W h e n r e p l a c i n g b l a d e , p u r c h a s e o n e ○ recommended by Kasei,with a 25.4 mm (one angle transmission.
  • Page 21 Daily maintenance Clean the exterior of the unit. ○ Check that the harness is undamaged. ○ ○ Check the blade guard for damage or cracks. Change the guard in case of impacts or cracks. Check that the cutting attachment is properly ○...
  • Page 22: Troubleshooting

    TROUBLESHOOTING Use the inspections in the table below if the tool does not operate normally. If this does not remedy the problem, Contact Authorized Dealer / Service Center. Fuel tank is empty or fuel level is low Fill the fuel tank with the correct fuel mix (25:1-50:1 Fuel tank contains old fuel (offensive odor) Replace with new fuel 1.Disconnect the spark plug and allow to dry...
  • Page 23 KASEI-BRUSH CUTTER-KZ-4000BC-PRO-2S-ENGINE DIAGRAM...
  • Page 24 KASEI-BRUSH CUTTER-KZ-4000BC-PRO-2S-ENGINE SPARE PARTS LIST PART NO. PART DESCRIPTION PART NO. PART DESCRIPTION KZ-4000BC-EN-01 BEARING 6202/P4 KZ-4000BC-EN-02 OIL SEAL KZ-4000BC-EN-03 CRANK CASE F KZ-4000BC-EN-04 CRANK CASE R KZ-4000BC-EN-05 KZ-4000BC-EN-06 GASKET CRANK CASE KZ-4000BC-EN-07 SCREW 5×30 KZ-4000BC-EN-08 PISTON KZ-4000BC-EN-09 PISTON RING...
  • Page 25 KASEI-BRUSH CUTTER-KZ-4000BC-PRO-2S-ENGINE SPARE PARTS LIST PART NO. PART DESCRIPTION KZ-4000BC-EN-33 STARTER PULLEY KZ-4000BC-EN-34 SCREW M6×70-10.9 KZ-4000BC-EN-35 SCREW 5×12 KZ-4000BC-EN-36 SCREW 5×16 KZ-4000BC-EN-37 CLAPBOARD KZ-4000BC-EN-38 STARTER KZ-4000BC-EN-39 GASKET KZ-4000BC-EN-40 INSULATOR KZ-4000BC-EN-41 SCREW M5×25 KZ-4000BC-EN-42 CARBURETOR GASKET KZ-4000BC-EN-43 CARBURETOR KZ-4000BC-EN-44 CLEANER BODY...
  • Page 26 KASEI-BRUSH CUTTER-KZ-4000BC-PRO-2S TRANSMISSION DIAGRAM & SPARE PART LIST PART NO. PART DESCRIPTION KZ-4000BC-TA GEAR CASE ASS'Y KZ-4000BC-TA-01 STOP RING 28 KZ-4000BC-TA-02 STOP RING 12 KZ-4000BC-TA-03 BEARING KZ-4000BC-TA-04 BEARING KZ-4000BC-TA-05 PINION KZ-4000BC-TA-06 SCREWM6×35 KZ-4000BC-TA-07 SCREW M5×12 KZ-4000BC-TA-08 SCREW M5×8 KZ-4000BC-TA-09 SCREW M6×8...
  • Page 27 KASEI-BRUSH CUTTER-KZ-4000BC-PRO-2S TRANSMISSION DIAGRAM & SPARE PART LIST PART NO. PART DESCRIPTION KZ-4000BC-TB-01 RUBBER RINGER KZ-4000BC-TB-02 HANDGRIP KZ-4000BC-TB-03 SCREW M5×25 KZ-4000BC-TB-04 CAP,UPPER KZ-4000BC-TB-05 CLAMP RING KZ-4000BC-TB-06 LINKER KZ-4000BC-TB-07 RUBBER KZ-4000BC-TB-08 CAP,LOWER PART NO. PART DESCRIPTION KZ-4000BC-TC PIPE COMP. KZ-4000BC-TC-01 DRIVE BEARING...
  • Page 28 KASEI-BRUSH CUTTER-KZ-4000BC-PRO-2S TRANSMISSION DIAGRAM & SPARE PART LIST PART NO. PART DESCRIPTION KZ-4000BC-TD LEVER ASS'Y KZ-4000BC-TD-01 BOX,LEFT KZ-4000BC-TD-02 STOP BUTTON COMP. KZ-4000BC-TD-03 CABLE COMP. KZ-4000BC-TD-04 BOLT M5×30 KZ-4000BC-TD-05 WASHER 5 KZ-4000BC-TD-06 BOLT ST3.5×13 KZ-4000BC-TD-07 BOX,RIGHT KZ-4000BC-TD-08 HANDGRIP KZ-4000BC-TD-09 SPRING KZ-4000BC-TD-10 HANDGRIP PART NO.
  • Page 29 KASEI-BRUSH CUTTER-KZ-4000BC-PRO-2S TRANSMISSION DIAGRAM & SPARE PART LIST PART NO. PART DESCRIPTION KZ-4000BC-TG-01 BLADE PART NO. PART DESCRIPTION KZ-4000BC-TH-01 HARNESS ASS'Y PART NO. PART DESCRIPTION KZ-4000BC-TI CLUCH COMP. KZ-4000BC-TI-01 CLUCH DRUM COMP. KZ-4000BC-TI-02 STOP RING 35 KZ-4000BC-TI-03 BEARING KZ-4000BC-TI-04 STOP RING 15...
  • Page 30 INSPECTION & MAINTENANCE For safety use, make sure the machine is cleaned every three-months. Before working, make sure to inspect the filter and the nozzle,and ensure there is no impurity. After working, make sure there is no water in the pump and the hose. If the machine needs to be repaired in the guarantee period, please return the machine to the shop.
  • Page 31 Warranty Card CUSTOMER COPY Purchaser’s Name & Address Date of Delivery Dealer’s Office Seal Product Name KZ-4000BC-PRO-2S - BRUSH CUTTER Product Serial No. Dealer Sign Customer Sign. Invoice / DN No. I/We accept the terms and conditions of Warranty as in the Warranty Card.
  • Page 32 1. LIMITED WARRANTY PERIOD : For a period of six months from the date of Sale / delivery of the product which ever is earlier. 2. LIMITED WARRANTY OBLIGATION : Replacement of defective part(s) by authorized dealer are free of charges. If found defective by reasons of defective material / poor workmanship, parts will be replaced and there will be no value re-imbursement.
  • Page 33 ISO 9001-2008 CERTIFIED COMPANY FREE SERVICE COUPON (30 Days / 20 hrs (Which ever is earlier) Model Serial Number KZ-4000BC-PRO-2S - BRUSH CUTTER PDI Date Service No. Operations: • Check and Test the Fuel Mixture. • Check and Clean the Air Filter Purchase bill no.
  • Page 34 Small Maintenance. Big Savings. Small Maintenance. Big Savings. Small Maintenance. Big Savings.
  • Page 36 Multi-products, multi-applications Imported & Marketed by RATNAGIRI IMPEX PVT LTD Annapurna House, #1/1G, 7th Cross, New Guddadahalli Mysore Road, Bangalore-560 026 Customer Care: 1800-425-3036 email: marketing@ratnagiriimpex.com www.ratnagiriimpex.com AN ISO 9001:2008 CERTIFIED COMPANY...

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