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Best Barns the Hanover Assembly Book

12' x 24'
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Assembly Book
Revised January 27, 2012
the Hanover
12' x 24'
Manufactured by Reynolds Building Systems, Inc.
205 Arlington Drive
Greenville, PA 16125
724-646-3775
This manual is copyrighted. Under the copyright laws, this manual
may not be copied, in whole or in part, without consent from Reynolds
Building Systems, Inc.
© Copyright 2011

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Summary of Contents for Best Barns the Hanover

  • Page 1 Assembly Book Revised January 27, 2012 the Hanover 12' x 24' Manufactured by Reynolds Building Systems, Inc. 205 Arlington Drive Greenville, PA 16125 724-646-3775 This manual is copyrighted. Under the copyright laws, this manual may not be copied, in whole or in part, without consent from Reynolds Building Systems, Inc.

  • Page 2: Tool List

    MPORTANT NFORMATION BOUT Thank you for purchasing our Hanover kit. These instructions will construct a 12'x24' building. If you received two books, use the one with the latest revision date. The material that is included in our kit is listed on the back page. The OSB siding, roof sheathing and the optional floor package, if ordered, will be supplied by a local supplier.
  • Page 3 Constructing Details for Deluxe Floor System Deluxe floors include 4x4 runners, standard floors do not Foundation size is 12'-0" x 24'-0". Check local building codes in your area, the construction may have to change. For a concrete slab, install sill sealer as a moisture barrier between the concrete and the wall plates.
  • Page 4 Step 1 Assemble Trusses Building Tip: To aid in the assembly of the trusses, temporarily screw 2x4 blocks to the floor. There are short 2x4s, that may have an angle on one end, supplied in kit. This will insure that all the trusses are assembled the same. 1.
  • Page 5 Step 2 Assemble Roof Gables 1. Butt (2) two 72" long 2x4s together and secure by nailing a 3-1/2" x 31-3/4" long ply- wood gusset across the top where they butt together. Use glue and 6d common nails. 3/4" Plywood Gusset 72"...
  • Page 6 Step 3A Install Siding on Gables 1. Select one of the gable frames, Turn the gable over letting the bottom plate overhang the floor so the gable lays flat. 2. Cut a siding panel to a length of 40". This will be used for the center of the gable. Cut the remaining siding panel in half for the ends of the gable.
  • Page 7 Step 4 Assemble 12' Back Wall 1. Position 2x4-68-1/2" boards (green ends) together and indicate with 'X' marks, where the wall studs will be located. Mark the ends that will butt together with the letters 'A' and 'B'. 68-1/2" Wall Plate 68-1/2"...
  • Page 8 Step 5 Assemble 12' Sidewalls Frames 1. Position 2x4-72" boards together and indicate with 'X' marks, where the wall studs will be located. 72" Wall Plate 72" Wall Plate 23-1/4" 24" 23-1/4" 24" 2x4-72" Wall Plate 2. Install 2x4-6' wall studs between the top and bottom plates. Nail both wall frames together. 3.
  • Page 9 Step 7 Assemble Door Wall - Offset Doors To position the door opening in the center of the wall, go to Step 8. To position the door opening on the right side of the front wall, flip the walls and apply siding to the opposite side of the wall frames.
  • Page 10 Step 8 Assemble Door Wall - Doors Centered 1. Assemble a wall frame using (3) three 72" wall studs and (2) two 34-3/4" long 2x4 wall plates. Use 10d sinkers. 2. Install a 71-1/2" long 2x4 [red end], as a header support, on each wall frame.
  • Page 11 Step 9A Change Door Header Siding 1. Remove primed siding from door header. 2. Using cutoff siding, cut and install a 4-1/4" x 64-1/2" panel to the door header. Install siding flush with the top edge and 1-1/2" from each end. Install Flush Step 9B Set Walls...
  • Page 12 Step 9B Set Walls Continued Drawing shows a building with the doors centered. 2x4 Door Header...
  • Page 13 Step 10 Install Roof Gables 1. Install the front gable, the gable with- out 1x4 boards attached, on the front wall. Nail gable plate to the wall plate with 10d sinkers. Siding Extends Below Trim 2. Install 1x3-72" boards along each side of the door opening, flush with the bottom edge of the siding.
  • Page 14 Step 11 Install 2x4 Tie Plates 1. Cut a 2x4-6' in half and install a 3' piece over the sidewall, against the rear gable plate. Use 10d sinkers. 2. Install a 6' long 2x4 against the 3' board. 2x4-3' Tie Plate Sidewall 3.
  • Page 15 Step 12 Layout Roof Trusses 1. Layout the truss spacing from the rear of the building. Measure from the backside of the 2x4 gable frame when marking the location of the first truss. Important: When marking the opposite wall, place the 'X' mark on the same side of the line so your trusses are parallel when they are installed.
  • Page 16 Step 14 Install Eave Soffit Cut leftover siding and install as soffit under the truss overhang. Use 8d galv. nails. Back Gable Back Wall Sidewall Step 15 Install Fascia Trim & Roof Sheathing 1. Starting at the rear of the building, install 1x6-8' white pine fascia boards on each side, flush with the face of the 1x4 filler trim on the back gable.
  • Page 17 Step 15 Install Fascia Trim & Roof Sheathing Continued 2. Make sure the trusses are plumb and the roof sheathing meets the center of the truss. Cut and install roof sheathing per layout below. Use 7d sinkers spaced 12" apart. Cut top row of roof sheathing to a width 37-3/4"...
  • Page 18 Step 17 Install Front Gable Soffit and Door Trim 1. Install (2) two 86-1/4" long 2x4s, against the siding, on the front gable. 2. While a helper holds another 86-1/4" long 2x4 against the roof sheathing, screw the sheathing to the 2x4 with 1-12" long screws. 2x4-86-1/4"...
  • Page 19 Step 18 Install Doors & Hardware 1. Lay the left door with the trim facing up. The siding on the left door extends past the door trim. See detail below. 2. Install 5" hinges to the left side of the door frame. To position the hinge properly, hold the rectangular plate against the frame.
  • Page 20 Material Packaged In Component Kit Collar Ties 90" 1 lb. box Sinkers Truss Rafters 86-1/4" 1 lb. box Galv. Wall Studs 72" 1 lb. box Sinkers Door Jacks 71-1/2" 1 lb. box Galv. Wall Plates 68-1/2" 1 lb. box Common Wall Plates 58-1/2"...