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Shurco ShurCover Owner's Manual

Sheeting system
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P/N 1127925
Sheeting System w/SMART3™

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Summary of Contents for Shurco ShurCover

  • Page 1 P/N 1127925 Sheeting System w/SMART3™...
  • Page 2 Fax +44 (0)871.272.8278 SHUR-CO of MICHIGAN ® Ph 866.356.0246 | Fax 217.877.8270 5100 Lakeshore Dr. SHUR-CO of OHIO ® For more info, log on to our website: Lexington, MI 48450 www.shurco.com Ph 866.356.0242 | Fax 330.297.5599 Ph 800.327.8287 | Fax 772.287.0431...

  • Page 3: Table Of Contents

    ShurCover Sheeting System P/N 1127925 MESSAGE TO OWNERS Thank you for buying this sheetinging system from Shur-Co We ap- ® TABLE OF CONTENTS preciate your confidence in our products. Please read and thoroughly Hardware Identification/Box Preparation ........1 understand this manual before installing and/or operating this system.

  • Page 4: Hardware Identification/Box Preparation

    CAUTION Prepare body before installing ShurCover sheeting system. Re- move or grind any sharp edges smooth to prevent sheet damage. Box extensions (tip tops), if used, must be To prevent rust, paint all exposed metal, such as weld seams secured to truck box.

  • Page 5: Sheet Installation

    Sheet Installation P/N 1127925 Item Part # Description 1. 1123980 Center Pole Plug - UK 2. 1701354 U-Clamp 3. ______ Center Pole 4. ______ Pulling Bar 5. ______ Fixing Bar 6. ______ Sheet (not shown) D. 1700398 Self-Drilling Screw - 1/4" x 3/4" STEP 5: Insert center pole plug assembly into center pole.
  • Page 6 Sheet Installation - continued P/N 1127925 STEP 9: Repeat step 7 for fixing bar. 9.5mm STEP 7: Insert center pole into center pole pocket on sheet. sheet Align hole in center pole with hole in sheet and secure sheet to pole with U-clamp and screw .

  • Page 7: Center Pole Drive Motor

    Center Pole Drive Motor P/N 1127925 Item Part # Description 1124987 Center Pole Pivot Arm Assembly - High Rise 1124981 Center Pole Pivot Arm Assembly - Low Rise 1124968 Center Pole Drive w/Motor 1124978 Center Pole Drive w/Motor - Reverse Roll 1705344 Wire Clip - 1/2"...

  • Page 8: Web Spool & Drive Motor

    10. 1805588 Webbing - 12m x 25mm - Rear Ridged 11. 1805589 Webbing - 18m x 25mm - Rear - Trailer 12. 1705581 ShurCover Decal C. 1705371 Flanged Cap Screw - M5 x 12 F. 1705378 Self-Tapping Screw - 5/16" x 3/4"...
  • Page 9 P/N 1127925 Web Spool & Drive Motor - continued STEP 3: Fasten spool roller to spool bracket with M12 cap screw and lock nut STEP 5A: Align edge of bracket flush with side of trailer or edge of mounting bracket. spool bracket 300mm...
  • Page 10 Web Spool & Drive Motor - continued P/N 1127925 STEP 6: Install web spool and plastic washer into spool bracket. Secure with impact wrench and screws STEP 5D: Secure spool bracket to trailer with impact wrench and four self-tapping screws NOTE: Use lock washers and nuts if possible.
  • Page 11 P/N 1127925 Web Spool & Drive Motor - continued STEP 8: Rotate web spool so M8 x 120 screw is facing forward. Remove screw and loosen other two screws so two bushing spacers can be removed. STEP 10: Push webbing and spacers back into spool and secure with M8 x 120 cap screw and lock washer.

  • Page 12: Smart3™ Wireless Receiver

    SMART1+™ Wireless Receiver P/N 1127925 Item Part # Description spool bracket 1. 1125035 Velcro Cable Cover ® 2. 1126867 SMART3™ Remote 3. 1125047 Jumper Wire - Spool - Standard 1125048 Jumper Wire - Arm - Standard 1125049 Jumper Wire - Spool - Reverse Roll 1125050 Jumper Wire - Arm - Reverse Roll gear 4.
  • Page 13 SMART1+™ Wireless Receiver - continued P/N 1127925 STEP 3: Align holes on wireless receiver with holes on trailer. Fasten with screws , washers and nuts STEP 6: Route connected wires from spool motor to wireless receiver. Secure wire to bottom of spool bracket with hole in 5/8"...
  • Page 14 SMART1+™ Wireless Receiver - continued P/N 1127925 SKIP TO SYSTEM SETUP. NOTE: Receiver has manual switch. Locate where easily STEP 7: Repeat steps 4 through 5 for center pole drive motor. accessible and safe to operate sheet, typically on driver side center pole drive motor of front skin where it can be reached without climbing on trailer.
  • Page 15 SMART1+™ Wireless Receiver - continued P/N 1127925 STEP 12: Pull all three wires out of rubber grommets on bottom of receiver bracket. Insert two 1" plugs into rubber grommets. Verify wire lengths before drilling holes. Dual-con- STEP 14: Align holes on wireless receiver with holes on trailer. ductor red (+) and black (-) wire must reach 24V DC Fasten receiver to trailer with screws , washers...
  • Page 16 SMART1+™ Wireless Receiver - continued P/N 1127925 STEP 19: Repeat steps 15 to 16 for center pole drive motor, securing wire to box with wire clips and M6 screws. STEP 16: Connect jumper wire between wireless receiver wire mandel spool and wire conncected to spool motor. Connect wire ends to matching colored wire ends.

  • Page 17: System Setup

    System Setup P/N 1127925 Item Part # Description 1. 1705554 Webbing Strap Guide - Large 2. 1705553 Webbing Strap Guide - Small 3. 1124992 Webbing Strap Guide Plate - Large 4. 1124989 Webbing Strap Guide Plate - Small K. 1705357 Cap Screw - M10 x 45 - GD10 L.
  • Page 18 System Setup - continued P/N 1127925 STEP 7: Thread webbing through guides and secure webbing to pull tube. Do not cut webbing to length at this time. Connection may need to be adjusted but should be STEP 4: Stretch webbing and mark 2540mm from spool bracket. secured to take full torque of motor.
  • Page 19 SMART3™ Operator’s Instruction Guide and ShurCover™ Operating Instructions are available on our web site: http://www.shurco.co.uk. UK HELP LINE: +44 (0) 1795 473499...

  • Page 20: Replacement Parts

    Replacement Parts P/N 1127925 SHEET COMPONENTS Item Part # Description 1. 1123980 Center Pole Plug - UK 2. 1700398 Self-Drilling Screw - 1/4" x 3/4" 3. 1701354 U-Clamp 4. ______ Center Pole 5. ______ Pulling Bar 6. ______ Fixing Bar 7.
  • Page 21 P/N 1127925 Replacement Parts - continued CENTER POLE DRIVE MOTORS Item Part # Description 1124970 Center Pole Arm Plate - Manual Side - Standard Item Part # Description (Includes 32, 37, 38, 39, 41, 2 of 36 & 40) 17. 1124982 Bushing - 1/2" x 1/2" 1124977 Center Pole Arm Plate - Manual Side - Reverse Roll 18.
  • Page 22 19. 1805588 Webbing - 12m x 25mm - Rear Ridged 31. 1705385 Cap Screw - M8 x 1.25 x 120 20. 1805589 Webbing - 18m x 25mm - Rear - Trailer 32. 1705581 ShurCover Decal 21. 1124042 Spool Shaft - Motor Adapter 33. 1125047 Jumper Wire Spool - Standard 22.
  • Page 23 Replacement Parts - continued P/N 1127925 WIRELESS RECEIVERS Item Part # Description 1120817 Female SMARTwire™ - 1.9m 1704994 Female SMARTwire™ - 12m 1704988 Female SMARTwire™ - 19.8m 1704989 Female SMARTwire™ - 27.4m 1125396 Female SMARTwire™ - 30.0m 1125047 Jumper Wire - Spool - Standard 1125048 Jumper Wire - Arm - Standard 1125049...